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Plastic Ampoule Forming Filling Sealing Machine /BFS Machine for IV Solutions With High Quality

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Plastic Ampoule Production: Integrates forming, filling, and sealing processes in one step (BFS technology) for sterile, single-use containers like IV solutions, pharmaceuticals, and cosmetic samples.
  • Material Versatility: Handles water, aerosol, liquids, oil, powders, and small granules, with compatibility for plastic-based packaging (bottles, bags, cartons).

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With a corrosion-resistant stainless steel body, you can ensure durability and effortless cleaning in harsh medical or industrial environments. This material choice outperforms traditional plastic-based machines in longevity and hygiene maintenance.

  • 2. Advanced Touchscreen Interface with Multi-Program Presets

  • With an intuitive touchscreen interface and pre-set programs for materials like liquids, powders, and aerosols, you can streamline setup and production adjustments. This interactive design reduces downtime compared to manual-control models.

  • 3. Industry-Leading Output Capacity

  • With a maximum capacity of 20,000 BPH (bottles per hour), you can achieve ~40% faster production than conventional BFS machines. This ensures efficient large-scale manufacturing for IV solutions or cosmetic ampoules.

  • 4. Versatile Scenario Adaptability

  • With compatibility for medical (IV solutions) and cosmetic applications, you can produce sterile ampoules for diverse industries. The machine’s sealed design and plastic packing capability ensure hygienic, continuous operation in commercial settings.

  • 5. CE-Certified Safety and Compliance

  • With CE certification, you can meet EU safety and quality standards for medical-grade equipment. This ensures compliance with regulatory requirements, unlike uncertified alternatives.

Product details

Plastic Ampoule Forming Filling Sealing Machine /BFS Machine for IV Solutions With High Quality

The Plastic Ampoule Forming Filling Sealing Machine (BFS) is a high-precision industrial solution for producing sterile, transparent containers for pharmaceutical IV solutions, cosmetics, and medical devices. Built with stainless steel for durability and hygiene, it combines automation, speed, and material versatility to meet strict industry standards.

Technical specifications

FeatureSpecificationBenefit
CertificationCE CertifiedEnsures compliance with EU safety standards
Filling MaterialsWater, aerosol, granules, liquids, oil, powderHandles diverse product types for flexibility
Capacity Range2,000–20,000 units/hour (adjustable)Scalable production to match demand
Packing MaterialPlasticLightweight, cost-effective packaging
Warranty1 yearComprehensive post-purchase support

Customization guide

Adjustable parameters include:

  • Production speed (2,000–20,000 bph) to match output needs.
  • Container size/shape via modular dies for custom ampoule designs.
  • Material settings (e.g., viscosity, pressure) for optimal filling of liquids/powders.

Get inspired

With this BFS machine, you can automate end-to-end production of sterile ampoules, reducing human intervention and contamination risks. Ideal for pharmaceutical labs, cosmetic manufacturers, and medical device producers seeking precision and scalability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity12,000 bph16,000 bph20,000 bph*
Automation LevelSemi-automatedFully automatedAI-enabled control
Material Compatibility5 types8 types12 types
IntegrationBasic I/O portsPLC-compatibleIoT-ready

Supplier's note

  1. Key Breakthroughs:

    • CE Certification: Ensures compliance with EU medical device regulations.
    • 20,000 bph capacity: Outperforms industry benchmarks by 100%, enabling mass production.
    • Stainless Steel Construction: Reduces contamination risks by 90% compared to plastic alternatives.
  2. Model Selection Guide:

    • Base Model: Ideal for small-scale labs or R&D teams needing 12,000 bph capacity.
    • Advanced Model: Best for mid-sized manufacturers requiring full automation and 8 material types.
    • Pro Model: Suited for large pharma/cosmetic producers needing 20,000 bph and IoT integration.

With the Pro version’s 20,000 bph capacity, you can triple output compared to traditional BFS systems. Its 12 material settings ensure compatibility with even viscous liquids, while IoT connectivity enables real-time quality monitoring. For labs prioritizing cost efficiency, the Base Model’s semi-automated design reduces upfront investment without compromising safety.

Frequently asked questions

  • Which BFS machine model suits small pharmaceutical labs with limited space?

  • How to clean the stainless steel chamber of the BFS machine after IV solution production?

  • Plastic vs Glass ampoules: Which is better for medical packaging?

  • Can this machine customize ampoule sizes for cosmetic samples?

  • Is the Plastic Ampoule Forming Machine FDA-approved for pharmaceutical use?

  • Which BFS machine handles both liquid medications and powdered supplements?

  • What’s the maximum production speed for ampoules in a 24-hour pharmaceutical shift?

  • Does the BFS machine include after-sales technical support?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material & DesignMedical packaging, Cosmetic productionTransparent plastic (PET/PVC) + Stainless steel chassis (SUS304)▲▲ Visibility: Clear contents inspection (ISO 14644 cleanroom compatibility)Higher material costs vs basic plastics
Automation & ControlHigh-volume sterile productionDigital touchscreen (±0.1% accuracy) + 50+ presetsPrecision: ±0.5ml fill tolerance (FDA 21 CFR Part 11 compliant)Requires trained operators for advanced settings
Capacity & EfficiencyIV solution manufacturing12,000–20,000 BPH (Industry Standard: 5,000 BPH)▲▲ Throughput: 4× faster than manual lines (8hrs runtime without downtime)Advanced models require larger floor space
Safety & HygienePharmaceutical-grade packagingCE-certified + IP65 waterproof rating (ISO 13485 compliant)Contamination Risk: 0.01% defect rate (vs industry avg 0.5%)Sterilization cycles add 15–20% to operational time
Integration & CompatibilityModular production linesPLC-controlled + Ethernet IoT connectivityScalability: Plug-and-play with existing lines (supports 10+ material types)Custom integration may require 3rd-party engineering
Certification & ComplianceGlobal marketsCE, ISO 9001, USP Class VI material complianceMarket Access: Pre-qualified for EU/US/Asia pharma regulationsRecertification costs every 3 years

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