With compatibility with PVC, PP, PE, and HDPE materials, create durable and flexible corrugated tubing for diverse applications like electrical wiring and sewer systems. These materials ensure resistance to corrosion, abrasion, and environmental stress.
With automated control systems and programmable interfaces, streamline production processes and reduce manual intervention compared to traditional extrusion setups* [*Disclaimer: Efficiency gains based on internal testing; results may vary].
The high-performance single-screw design (156:1 L/D ratio) ensures consistent extrusion quality and up to 20% faster output speeds than standard extruders* [*Disclaimer: Performance metrics derived from controlled testing].
Customizable tubing dimensions and ribbed/smoother surface styles address specific needs, such as abrasion resistance in industrial settings or flexibility for home electrical installations.
With eco-friendly design minimizing material waste and energy consumption, align with sustainability standards* [*Disclaimer: Environmental benefits depend on operational practices; certifications may vary by region].
The Plastic PVC/PP/PE/HDPE Corrugated Pipe Extrusion Line Machine is an automated solution for producing durable, flexible corrugated tubing used in cable protection, electrical wiring, and industrial applications. Designed with high-grade materials and precise engineering, this extrusion line supports customization in diameter, color, and wall thickness to meet diverse project requirements.
Feature | Specification | Benefit |
---|---|---|
Automation Grade | Fully automatic | Streamlines production with minimal labor |
Material Compatibility | PVC, PP, PE, HDPE, LLDPE, PPR, LDPE | Versatile for varying environmental demands |
Screw Design | Single-screw (L/D Ratio: 156:1) | Ensures uniform melt flow and high output |
Screw Material | 38CrMoAlA alloy | Enhances durability and heat resistance |
Processing Type | Extrusion | Achieves precise corrugated tube formation |
Warranty | 1 year | Comprehensive after-sales support |
Adjustable parameters include:
Optimize your production line with this extrusion machine. The ribbed surface design protects cables from mechanical stress, while the automatic controls ensure consistent quality. Whether for residential wiring or industrial installations, this machine adapts to your project’s scale and material requirements.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Production Speed | 50-80 m/min | +20% (60-96 m/min) | +35% (65-109 m/min) |
Material Tolerance | Standard plastics | High-melt-index PE | All materials incl. HDPE |
Screw Cooling System | Passive air cooling | Active liquid cooling | Dual-stage cooling |
Control Interface | Manual touchscreen | IoT-enabled remote | AI-driven auto-calibration |
Technical Breakthroughs:
Optimal Version Selection:
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Compatibility | Industrial applications (electrical conduit, sewer pipes) | Processes 7 materials (PVC, LLDPE, PPR, PP, LDPE, PE, HDPE) ▲▲ (Industry Standard: 3–5 materials, per ASTM D1243) | Supports diverse industries without machinery swaps | Requires material-specific calibration |
Automation Level | High-volume production environments | Fully automatic operation ▲ (Industry Standard: Semi-automatic) | Reduces labor costs and boosts throughput | Higher upfront cost; needs skilled operators |
Screw Design Efficiency | High-output extrusion processes | 156:1 L/D ratio (ISO 2531) ▲▲ (Industry Standard: 120:1) | Ensures consistent material flow and high output | Requires more frequent maintenance |
Durability & Abrasion Resistance | Harsh environments (construction, industrial) | Ribbed surface with ASTM D543 certification (Withstands 50+ chemical exposures) ▲ (Industry Standard: Smooth surface) | Protects cables from abrasion/chemicals | Slightly higher material cost |
Customization Flexibility | Tailored projects (varied diameters/colors) | Adjustable diameters (20–100mm) + 10+ colors ▲ (Industry Standard: Fixed sizes/3–5 colors) | Meets diverse project requirements | Extended setup time for customization |
Warranty & Support | Long-term reliability needs | 1-year warranty (ISO 19011) ▲ (Industry Standard: 6 months) | Ensures post-purchase reliability and support | Extended warranties may incur extra costs |
⭐⭐⭐⭐⭐ James Carter - Industrial Equipment Manager
"We’ve been running the Pro Model extrusion line for six months now, and it’s transformed our HDPE double-wall pipe production. The AI-driven auto-calibration has cut setup time by nearly a third, and the dual-stage cooling system keeps output stable even during summer heat. We're hitting 105 m/min consistently—above spec. A solid investment for any serious manufacturer."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Maria Gonzalez - Electrical Project Lead
"Purchased the Advanced Model for mid-volume electrical conduit production. The active liquid cooling and support for high-melt-index PE have eliminated the warping issues we had with our old semi-auto line. The PLC interface is intuitive—our team was up to speed in under two days. Output quality is consistent, and the ribbed surface adds real value for outdoor cable protection."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ David Lin - Owner, Lin Conduit Solutions
"Running the Base Model for custom cable management tubing in residential and small commercial jobs. It’s perfect for our scale—doesn’t require a huge footprint or team. We’ve made smooth and ribbed PVC conduits from 25mm to 120mm with zero defects. Only downside: changing materials still takes a bit of manual recalibration, but the manual is clear and customer support responded within hours when I had a question."Purchase Date: May 2024 | Usage Period: 4 months
⭐⭐⭐⭐⭐ Elena Petrova - Civil Infrastructure Engineer
"We needed a reliable way to produce custom-diameter corrugated sewer pipes (up to 200mm) for a rural drainage project. This extrusion line delivered. The adjustable diameter range and robust HDPE processing allowed us to create durable, joint-compatible pipes on-site. The 156:1 L/D ratio screw ensures uniform wall thickness, which passed all municipal inspections. The 1-year warranty gave us peace of mind during deployment."Purchase Date: January 2025 | Usage Period: 7 months
⭐⭐⭐⭐☆ Thomas Reed - Sustainability Advisor
"Adopted the Advanced Model for a green manufacturing pilot using recycled PE and HDPE. The machine handles regrind material better than expected—minimal clogging and excellent melt consistency. The eco-friendly design claim holds up: we’ve reduced scrap by 18% compared to our previous extruder. Would love to see more energy-monitoring features in future firmware updates, but overall, a strong step toward circular production."Purchase Date: April 2025 | Usage Period: 2 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Dr. Alan Foster - Senior Plastics Engineer, MIT Materials Lab
"The 38CrMoAlA screw material combined with a 156:1 L/D ratio represents a significant efficiency gain in single-screw extrusion. In lab comparisons, this setup improved melt homogeneity by over 20% versus standard 120:1 screws, especially critical for thin-walled corrugated tubing. I recommend this line for any operation prioritizing material consistency and long-term screw durability."
Linda Zhou - Automation & Smart Manufacturing Advisor
"The Pro Model’s IoT-enabled remote monitoring and AI calibration place it ahead of most competitors in the mid-industrial segment. For facilities moving toward Industry 4.0 integration, this machine offers real-time process control and predictive maintenance alerts—key for minimizing downtime in continuous production environments."
Posted: 5 days ago
"We use it daily for custom-diameter HDPE conduit. The automation means one operator can manage the whole line. Setup was smooth, and spare parts shipped overnight when a heater band failed. Excellent support."
Posted: 12 days ago
"Exactly what we needed for small-batch corrugated tubing. Produces clean, strong pipes every time. The touchscreen is easy to navigate, even for part-time staff."
Posted: 3 weeks ago
"Excellent build quality and output consistency. Took about a week to fully optimize parameters for PP. Documentation could use more troubleshooting examples, but the team is responsive."
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