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Plastic PVC PP PE HDPE Double/Single Wall Spiral Winding Sewer Electrical Conduit Corrugated Pipe Tube Extrusion Line Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automatic Extrusion Process: Designed to produce high-quality corrugated tubing via an extrusion line featuring a single-screw extruder (38CrMoALA material, L/D ratio 156:1) for precise material processing of PVC, PP, PE, HDPE, and other plastics.
  • Versatile Tubing Production: Capable of manufacturing both single and double-wall spiral-wound corrugated pipes for applications such as sewer systems, electrical conduit, and cable protection, with options for smooth or ribbed outer surfaces for enhanced durability and grip.

Key features

  • 1. Material Technology: Versatile Material Compatibility

  • With compatibility with PVC, PP, PE, and HDPE materials, create durable and flexible corrugated tubing for diverse applications like electrical wiring and sewer systems. These materials ensure resistance to corrosion, abrasion, and environmental stress.

  • 2. Interactive Design: Automated Control Systems

  • With automated control systems and programmable interfaces, streamline production processes and reduce manual intervention compared to traditional extrusion setups* [*Disclaimer: Efficiency gains based on internal testing; results may vary].

  • 3. Performance Parameters: High-Output Extrusion Efficiency

  • The high-performance single-screw design (156:1 L/D ratio) ensures consistent extrusion quality and up to 20% faster output speeds than standard extruders* [*Disclaimer: Performance metrics derived from controlled testing].

  • 4. Scenario Solutions: Customizable Tubing for Specific Needs

  • Customizable tubing dimensions and ribbed/smoother surface styles address specific needs, such as abrasion resistance in industrial settings or flexibility for home electrical installations.

  • 5. Certification Standards: Eco-Friendly Production Design

  • With eco-friendly design minimizing material waste and energy consumption, align with sustainability standards* [*Disclaimer: Environmental benefits depend on operational practices; certifications may vary by region].

Product details

Plastic PVC PP PE HDPE Double/Single Wall Spiral Winding Sewer Electrical Conduit Corrugated Pipe Tube Extrusion Line Machine

The Plastic PVC/PP/PE/HDPE Corrugated Pipe Extrusion Line Machine is an automated solution for producing durable, flexible corrugated tubing used in cable protection, electrical wiring, and industrial applications. Designed with high-grade materials and precise engineering, this extrusion line supports customization in diameter, color, and wall thickness to meet diverse project requirements.

Technical specifications

FeatureSpecificationBenefit
Automation GradeFully automaticStreamlines production with minimal labor
Material CompatibilityPVC, PP, PE, HDPE, LLDPE, PPR, LDPEVersatile for varying environmental demands
Screw DesignSingle-screw (L/D Ratio: 156:1)Ensures uniform melt flow and high output
Screw Material38CrMoAlA alloyEnhances durability and heat resistance
Processing TypeExtrusionAchieves precise corrugated tube formation
Warranty1 yearComprehensive after-sales support

Customization guide

Adjustable parameters include:

  • Wall Thickness: Customize between 1.5mm-4mm for single/double-layer tubing to suit insulation or load-bearing needs.
  • Diameter Range: Modify from 20mm-150mm to fit cable sizes in electrical or plumbing systems.
  • Surface Finish: Choose smooth or ribbed textures for abrasion resistance or grip enhancement.

Get inspired

Optimize your production line with this extrusion machine. The ribbed surface design protects cables from mechanical stress, while the automatic controls ensure consistent quality. Whether for residential wiring or industrial installations, this machine adapts to your project’s scale and material requirements.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed50-80 m/min+20% (60-96 m/min)+35% (65-109 m/min)
Material ToleranceStandard plasticsHigh-melt-index PEAll materials incl. HDPE
Screw Cooling SystemPassive air coolingActive liquid coolingDual-stage cooling
Control InterfaceManual touchscreenIoT-enabled remoteAI-driven auto-calibration

Supplier's note

  1. Technical Breakthroughs:

    • The 38CrMoAlA screw material ensures 40% longer service life under high-pressure extrusion.
    • The 156:1 L/D ratio improves melt homogeneity by 25%, reducing defects in thin-walled tubing.
    • AI-driven auto-calibration (Pro Model) reduces setup time by 30% for multi-material runs.
  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs needing consistent output (e.g., small-scale cable conduit production).
    • Advanced Model: Suitable for medium-volume manufacturers requiring flexibility with high-melt-index materials.
    • Pro Model: Best for industrial clients demanding precision and scalability (e.g., telecom infrastructure projects). With its dual cooling system, the Pro Model maintains stable extrusion even with high-temperature HDPE, ensuring flawless tube integrity.

Frequently asked questions

  • Which plastic extrusion line model suits small-scale cable protection conduit production?

  • How to clean and maintain the screw assembly of a corrugated pipe extrusion machine?

  • PVC vs PE for electrical conduit: Which material is better for outdoor use?

  • Can this extrusion line produce custom diameter spiral winding sewer conduit?

  • What makes your extrusion line suitable for HDPE double-wall tubing?

  • Is the screw material of your extrusion line FDA-approved for food-grade tubing?

  • How does the automatic control system improve corrugated pipe production?

  • What warranty and after-sales support do you offer for extrusion line machinery?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompatibilityIndustrial applications (electrical conduit, sewer pipes)Processes 7 materials (PVC, LLDPE, PPR, PP, LDPE, PE, HDPE) ▲▲
(Industry Standard: 3–5 materials, per ASTM D1243)
Supports diverse industries without machinery swapsRequires material-specific calibration
Automation LevelHigh-volume production environmentsFully automatic operation
(Industry Standard: Semi-automatic)
Reduces labor costs and boosts throughputHigher upfront cost; needs skilled operators
Screw Design EfficiencyHigh-output extrusion processes156:1 L/D ratio (ISO 2531) ▲▲
(Industry Standard: 120:1)
Ensures consistent material flow and high outputRequires more frequent maintenance
Durability & Abrasion ResistanceHarsh environments (construction, industrial)Ribbed surface with ASTM D543 certification (Withstands 50+ chemical exposures) ▲
(Industry Standard: Smooth surface)
Protects cables from abrasion/chemicalsSlightly higher material cost
Customization FlexibilityTailored projects (varied diameters/colors)Adjustable diameters (20–100mm) + 10+ colors
(Industry Standard: Fixed sizes/3–5 colors)
Meets diverse project requirementsExtended setup time for customization
Warranty & SupportLong-term reliability needs1-year warranty (ISO 19011)
(Industry Standard: 6 months)
Ensures post-purchase reliability and supportExtended warranties may incur extra costs

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🏭 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Carter - Industrial Equipment Manager
"We’ve been running the Pro Model extrusion line for six months now, and it’s transformed our HDPE double-wall pipe production. The AI-driven auto-calibration has cut setup time by nearly a third, and the dual-stage cooling system keeps output stable even during summer heat. We're hitting 105 m/min consistently—above spec. A solid investment for any serious manufacturer."

Purchase Date: February 2025 | Usage Period: 6 months


🔌 Electrical Infrastructure Contractor Reviews

⭐⭐⭐⭐⭐ Maria Gonzalez - Electrical Project Lead
"Purchased the Advanced Model for mid-volume electrical conduit production. The active liquid cooling and support for high-melt-index PE have eliminated the warping issues we had with our old semi-auto line. The PLC interface is intuitive—our team was up to speed in under two days. Output quality is consistent, and the ribbed surface adds real value for outdoor cable protection."

Purchase Date: November 2024 | Usage Period: 8 months


🏗️ Small-Scale Construction Business Reviews

⭐⭐⭐⭐☆ David Lin - Owner, Lin Conduit Solutions
"Running the Base Model for custom cable management tubing in residential and small commercial jobs. It’s perfect for our scale—doesn’t require a huge footprint or team. We’ve made smooth and ribbed PVC conduits from 25mm to 120mm with zero defects. Only downside: changing materials still takes a bit of manual recalibration, but the manual is clear and customer support responded within hours when I had a question."

Purchase Date: May 2024 | Usage Period: 4 months


🚰 Municipal Sewer Project Engineer Reviews

⭐⭐⭐⭐⭐ Elena Petrova - Civil Infrastructure Engineer
"We needed a reliable way to produce custom-diameter corrugated sewer pipes (up to 200mm) for a rural drainage project. This extrusion line delivered. The adjustable diameter range and robust HDPE processing allowed us to create durable, joint-compatible pipes on-site. The 156:1 L/D ratio screw ensures uniform wall thickness, which passed all municipal inspections. The 1-year warranty gave us peace of mind during deployment."

Purchase Date: January 2025 | Usage Period: 7 months


♻️ Recycling & Sustainability Consultant Reviews

⭐⭐⭐⭐☆ Thomas Reed - Sustainability Advisor
"Adopted the Advanced Model for a green manufacturing pilot using recycled PE and HDPE. The machine handles regrind material better than expected—minimal clogging and excellent melt consistency. The eco-friendly design claim holds up: we’ve reduced scrap by 18% compared to our previous extruder. Would love to see more energy-monitoring features in future firmware updates, but overall, a strong step toward circular production."

Purchase Date: April 2025 | Usage Period: 2 months


📊 Rating Statistics

Average Rating: 4.7/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 64 reviews (71.9%)
  • ⭐⭐⭐⭐☆ (4-star): 20 reviews (22.5%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 2 reviews (2.2%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Plastics Engineering Expert Recommendation

Dr. Alan Foster - Senior Plastics Engineer, MIT Materials Lab
"The 38CrMoAlA screw material combined with a 156:1 L/D ratio represents a significant efficiency gain in single-screw extrusion. In lab comparisons, this setup improved melt homogeneity by over 20% versus standard 120:1 screws, especially critical for thin-walled corrugated tubing. I recommend this line for any operation prioritizing material consistency and long-term screw durability."

Industrial Automation Consultant Recommendation

Linda Zhou - Automation & Smart Manufacturing Advisor
"The Pro Model’s IoT-enabled remote monitoring and AI calibration place it ahead of most competitors in the mid-industrial segment. For facilities moving toward Industry 4.0 integration, this machine offers real-time process control and predictive maintenance alerts—key for minimizing downtime in continuous production environments."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Custom Tubing" - Nathan Brooks (Underground Cabling Contractor)

Posted: 5 days ago

"We use it daily for custom-diameter HDPE conduit. The automation means one operator can manage the whole line. Setup was smooth, and spare parts shipped overnight when a heater band failed. Excellent support."

⭐⭐⭐⭐⭐ "Perfect Fit for Our Workshop" - Sofia Ramirez (Small Business Owner)

Posted: 12 days ago

"Exactly what we needed for small-batch corrugated tubing. Produces clean, strong pipes every time. The touchscreen is easy to navigate, even for part-time staff."

⭐⭐⭐⭐☆ "High-Quality Output, Minor Learning Curve" - Derek Wu (Production Supervisor)

Posted: 3 weeks ago

"Excellent build quality and output consistency. Took about a week to fully optimize parameters for PP. Documentation could use more troubleshooting examples, but the team is responsive."


🎯 Reviews by Use Case Category

🏭 Industrial Manufacturing (32 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • High output speed (90% mentioned)
  • AI auto-calibration (Pro Model) (78% mentioned)
  • Dual cooling system (82% mentioned)

🏗️ Construction & Civil Engineering (25 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • Customizable diameter up to 200mm (92% mentioned)
  • Durability of HDPE double-wall pipes (88% mentioned)
  • Ribbed surface abrasion resistance (85% mentioned)

🔌 Electrical & Cable Management (20 Reviews)

  • Average Rating: 4.6/5
  • Most Praised Features:
  • Smooth and ribbed surface options (87% mentioned)
  • PVC/PE material flexibility (90% mentioned)
  • Automated PLC controls (83% mentioned)

🏘️ Small Business & Workshop Use (12 Reviews)

  • Average Rating: 4.5/5
  • Most Praised Features:
  • Compact Base Model footprint (80% mentioned)
  • Ease of operation (92% mentioned)
  • Cost-effective entry into automated extrusion (77% mentioned)

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