Material Composition | Industrial pipe manufacturing, corrosion-prone environments | - Industry Standard: Steel (ASTM A36, 250 MPa yield strength) - Our Base: Polyethylene (PE, 50 MPa tensile strength ISO 527) - Our Advanced: Ductile Iron (ASTM A48, 400 HB hardness) | ▲ Lightweight PE reduces handling costs (20% lighter than steel) ▲ Ductile iron withstands high-pressure extrusion (400 HB vs. 250 MPa steel) | PE may degrade under prolonged heat (>80°C) Ductile iron requires anti-corrosion coatings |
Tensile Strength | Heavy-duty extrusion of thick-walled pipes | - Industry Standard: 250 MPa (steel) - Our Base: 50 MPa (PE) - Our Advanced: 420 MPa (iron alloy) | ▲ Advanced version exceeds steel strength by 28% (420 MPa vs. 250 MPa) | Base PE unsuitable for high-pressure applications (>60 MPa) |
Thermal Resistance | High-temperature polymer extrusion | - Industry Standard: 200°C (steel) - Our Base: 80°C (PE) - Our Advanced: 300°C (iron + heat shields) | ▲ Advanced handles ultra-high temps (300°C vs. 200°C steel) PE ideal for low-temp plastics (e.g., PVC) | PE melts at 120°C; requires cooling systems for >80°C |
Noise Level | Hospital/office-grade pipe production | - Industry Standard: 75 dBA (ISO 1996-2) - Our Base: 55 dBA (ISO 1996-2) - Our Advanced: 45 dBA (ISO 1996-2) | ▲ Base reduces noise by 27% vs. standard ▲ Advanced quieter than a refrigerator (45 dBA vs. 40 dBA) | Advanced version requires sound-dampening components (adds 15% cost) |
Maintenance Requirements | High-volume manufacturing plants | - Industry Standard: Monthly lubrication (ISO 3448) - Our Base: Quarterly cleaning (no lubrication) - Our Advanced: Self-lubricating (ASTM D294) | ▲ Base cuts downtime by 50% ▲ Advanced eliminates lubrication costs ($2k/year savings) | PE base may require frequent alignment adjustments |
Cost Efficiency | Budget-sensitive projects, small-scale production | - Industry Standard: $8,000/unit (steel) - Our Base: $4,500/unit (PE) - Our Advanced: $12,000/unit (iron alloy) | ▲ Base offers 44% cost savings vs. standard ▲ Advanced reduces long-term failures by 60% | Advanced version has 2x upfront cost compared to base |