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  • Polyester BCF Extruder Machinery Carpet Yarn Making Machine
  • Polyester BCF Extruder Machinery Carpet Yarn Making Machine
  • Polyester BCF Extruder Machinery Carpet Yarn Making Machine
  • Polyester BCF Extruder Machinery Carpet Yarn Making Machine
  • Polyester BCF Extruder Machinery Carpet Yarn Making Machine
  • Polyester BCF Extruder Machinery Carpet Yarn Making Machine
Polyester BCF Extruder Machinery Carpet Yarn Making Machine

Polyester BCF Extruder Machinery Carpet Yarn Making Machine

  • >= 1 Sets
    $80,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Polyester BCF Extruder Machinery Carpet Yarn Making Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Polyester BCF Yarn Extrusion: Specialized for producing high-quality bulk continuous filament (BCF) carpet yarn using PP and PET materials, ensuring uniformity and durability.
  • Automated Extrusion Process: Equipped with a single-screw extruder (25:1 L/D ratio, 38CrMoAlA alloy screw) for precise temperature and pressure control, enabling consistent output in commercial/home use settings.

Key features

  • 1. Durable 38CrMoAla Alloy Steel Screw

    • With a 38CrMoAla alloy steel screw, ensure consistent performance under high thermal and mechanical stress, outperforming conventional steel screws*.

  • 2. Multi-Material Preset Automation

    • With programmable presets for PP and PET processing, switch between materials effortlessly without manual recalibration, saving ~30% setup time compared to non-automatic models*.

  • 3. High Efficiency 25:1 L/D Ratio Design

    • With a 25:1 screw L/D ratio, achieve uniform melt flow and ~20% higher output efficiency than shorter ratio extruders*, enhancing production throughput.

  • 4. Modular Commercial-Grade Adaptability

    • With a modular structure, customize processing parameters for diverse carpet yarn types and production scales, ideal for high-volume commercial manufacturing*.

  • 5. ASTM-Certified Material Compliance

    • With components meeting ASTM material standards, guarantee compliance with industrial quality and safety regulations, ensuring long-term reliability*.

Product details

Polyester BCF Extruder Machinery Carpet Yarn Making Machine

The Polyester BCF Extruder Machinery is a high-performance solution for producing carpet yarn using PP and PET materials. Built with a robust steel frame and modular design, it ensures durability, safety, and adaptability for diverse manufacturing needs.

Technical specifications

FeatureSpecificationBenefit
Automatic GradeFully automaticEnsures consistent output and reduces labor costs
Material ProcessedPP, PETVersatile for carpet yarn and textile applications
Screw DesignSingle-screw with 25:1 L/D ratioAchieves precise temperature control and uniform melt distribution
Screw Material38CrMoAlA alloyEnhances corrosion resistance and longevity
Voltage380V, 3-phaseCompatible with standard industrial power systems
Warranty1 yearComprehensive coverage for peace of mind

Customization guide

Adjustable parameters such as screw speed, temperature zones, and material feed rates can be customized to meet specific production requirements (e.g., varying yarn thickness or material blends).

Get inspired

This extruder’s modular design and safety-focused construction make it ideal for carpet manufacturers seeking efficient, scalable production. Its ability to process PP and PET ensures versatility for both standard and eco-friendly yarn applications.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Extrusion Rate200 kg/h+15% (230 kg/h)+30% (260 kg/h)*
Energy EfficiencyStandard10% improvement20% improvement
Material CompatibilityPP onlyPP + PETPP + PET + Co-Polyester

Supplier's note

  1. Technical Breakthroughs:

    • Automatic Grade: Full automation reduces human error and boosts productivity.
    • 25:1 L/D Screw Ratio: Ensures optimal melt homogeneity for high-quality yarn.
    • 38CrMoAlA Screw Material: Resists wear and corrosion, extending service life by 40% compared to standard alloys.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium manufacturers prioritizing cost-effectiveness and PP-only production.
    • Advanced Model: Suitable for mid-scale operations requiring PET compatibility and 15% faster output.
    • Pro Model: Best for large enterprises needing high-volume production (260 kg/h) and advanced material flexibility. With its 20% energy efficiency gain, it reduces operational costs while handling complex co-polyester blends.

Frequently asked questions

  • Which Polyester BCF Extruder model is best for PP-based carpet yarn production?

  • How do I maintain the frothing nozzle of a Carpet Yarn Making Machine?

  • What’s the difference between PP and PET in Polyester BCF extrusion?

  • Can I customize the extruder’s modular design for my carpet yarn line?

  • Is the extruder’s 380V 3-phase system compliant with industrial safety standards?

  • How does the 25:1 screw L/D ratio improve carpet yarn quality?

  • What post-purchase support comes with the Polyester BCF extruder?

  • Does the extruder’s steel frame handle heavy industrial use?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Single-screw ExtrudersCarpet yarn production, PP/PET processingScrew L/D ratio: 25:1 (Industry: 20:1 ▲)
Screw material: 38CrMoAlA (ASTM A370)		Lower cost, simpler maintenance
▲ 20% melt uniformity vs industry avg		Limited mixing efficiency for high-viscosity materials
Twin-screw ExtrudersChemical compounding, high-viscosity materialsTwin-screw design
L/D ratio: 30:1 (Industry: 25:1)		Superior mixing, versatile processing
Handles complex formulations		Higher cost, complex maintenance
Automatic ExtrudersMass production, quality-sensitive industriesFully automated operation
Voltage: 380V 3-phase (IEC 60038)		Consistent output, reduced labor costs
▲ 30% productivity vs manual		Higher upfront investment
Manual ExtrudersSmall-scale prototyping, low-volume productionManual feed control
Material: PP (ASTM D3222)		Flexible for customization
Lower capital cost		Labor-intensive, inconsistent output
High-output ExtrudersPackaging, film productionScrew diameter: 120mm (ISO 10792)
High-speed motor		▲ 40% throughput vs standard modelsHigher energy consumption, requires skilled operators
Low-maintenance ExtrudersFacilities with limited technical staffCorrosion-resistant frame (ASTM B117)
Modular design		▲ 50% MTBF (Mean Time Between Failures)Trade-off in processing speed vs durability

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