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Polygraph Flexo Printing Machine 6 8 Colors by Gearless CI

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • 8-Color Flexographic Printing: Enables high-resolution, multi-layer printing for packaging, labels, and flexible materials using flexographic plates.
  • Gearless CI (Cylinder-in-Cylinder) Design: Ensures precise registration and smooth operation with minimal maintenance, ideal for high-volume production.

Key features

  • 1. Material Technology

  • With Central Impression (CI) technology, achieve seamless high-speed printing with minimal substrate distortion.

  • 2. Interactive Design

  • With an intuitive touchscreen interface, program multi-color printing sequences effortlessly.

  • 3. Performance Parameters

  • With 8-color simultaneous printing capability, produce intricate designs at speeds up to 200 meters per minute.

  • 4. Scenario Solutions

  • Designed for continuous commercial operation, handle high-volume production runs for packaging and labels.

  • 5. Certification Standards

  • Complies with ISO 21469 food-safe printing standards for hygienic applications.

Product details

Polygraph Flexo Printing Machine 6 8 Colors by Gearless CI

The Polygraph Flexo Printing Machine 8 Colors by Gearless CI is a high-precision, fully automated flexographic printing solution designed for industrial-scale production. With an 8-color configuration, gearless closed-impression (CI) structure, and advanced automation, this machine excels in printing on flexible materials like packaging, labels, and films. Its sleek, modular design ensures easy integration into production lines while prioritizing safety, energy efficiency, and customization.

Technical specifications

FeatureSpecificationBenefit
Automation LevelFully automaticReduces manual intervention, ensuring high throughput and consistency.
Plate CompatibilityLetterpress, Flexographic (Flexo)Versatile for diverse printing applications and material types.
StructureGearless CI (Closed Impression)Minimizes maintenance and ensures uniform ink distribution.
Material HandlingModular design with multi-door access and mechanical armsSimplifies loading/unloading and adapts to varied production workflows.
PrecisionHigh-precision components for ±0.01mm registration accuracyDelivers sharp, detailed prints for complex designs.
Safety FeaturesProtective barriers, emergency stop systems, and warning lightsEnsures operator safety in high-speed operations.
Energy EfficiencyDigital control systems with energy-saving modesLowers operational costs while maintaining performance.

Customization guide

Adjustable parameters include print width (up to 1200mm), ink pressure settings, and material feed speed to meet specific production needs. The modular design allows easy integration with conveyor systems or quality inspection modules for end-to-end automation.

Get inspired

With its 8-color capability and gearless CI structure, this machine is ideal for printing vibrant, high-resolution graphics on flexible substrates. Use it for packaging materials, flexible films, or labels requiring precise registration. The automation and safety features make it a reliable choice for 24/7 industrial operations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Print Speed150 m/min+15% (172.5 m/min)*+30% (195 m/min)*
Color Accuracy±2%±1%±0.5%
Automation LevelSemi-automatedFully automatedAI-driven optimization
Maintenance RequirementsQuarterly inspectionsBi-annualPredictive maintenance
Energy EfficiencyStandard15% lower energy use30% lower energy use

Supplier's note

  1. Technical Breakthroughs:

    • Gearless CI Structure: Reduces mechanical wear by 40% compared to traditional gear systems, extending machine lifespan.
    • AI-Driven Color Calibration: Achieves ±0.5% accuracy (Pro model), enabling flawless prints for premium brands.
    • Predictive Maintenance: Uses IoT sensors to anticipate failures, minimizing downtime by up to 30%.
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs needing cost-effective 8-color printing (e.g., basic packaging).
    • Advanced Model: Suitable for mid-volume production requiring full automation (e.g., food-grade label printing).
    • Pro Model: Best for high-end industries like pharmaceuticals or luxury goods, where precision and energy efficiency are critical.

With the Pro version’s predictive maintenance and AI calibration, you can ensure uninterrupted production of high-quality prints even under demanding conditions. For example, its 195 m/min speed outperforms industry benchmarks by 20%, making it perfect for large-scale campaigns. Pair this with its energy-saving mode to reduce operational costs by up to 30%.

Frequently asked questions

  • Which Polygraph Flexo Printing Machine model suits high-volume packaging needs?

  • How to clean flexographic printing plates on the 8-color Polygraph machine?

  • Flexographic vs Letterpress plates: Which is better for corrugated packaging?

  • Can the Gearless CI structure be customized for narrow-web printing?

  • Is the Polygraph Flexo Printing Machine ISO-certified for food packaging?

  • How does the automatic grade feature boost productivity in flexo printing?

  • What materials can the 8-color Polygraph machine print on?

  • Does the machine reduce energy costs compared to traditional flexo printers?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Print SpeedHigh-volume packaging/label productionIndustry Standard: 150 m/min
Our Base: 180 m/min (ISO 3850)
Our Advanced: 220 m/min▲▲ (Gearless drive system)
Advanced: 46.7% faster than industry standard; reduces production cyclesAdvanced: Higher upfront cost due to advanced drive technology
Color Registration AccuracyPrecision label/textile printingIndustry: ±0.02mm
Base: ±0.015mm (ISO 12647-7)
Advanced: ±0.01mm▲ (CI structure optimization)
Advanced: 50% better alignment for sharp graphics; ideal for pharmaceuticalsRequires frequent calibration for sustained precision
Material CompatibilityFlexible/heat-sensitive substratesIndustry: Standard plastics/papers
Base: +20% materials (ASTM D6400)
Advanced: 50+ materials▲ (Chemical-resistance ASTM F739)
Advanced: Handles biodegradable films and heat-shrinkable materialsAdvanced: Requires specialized operator training for exotic substrates
Noise LevelShared manufacturing facilitiesIndustry: 85 dBA
Base: 80 dBA (ISO 1999)
Advanced: 75 dBA▲ (Active noise dampening)
Advanced: 11.8% quieter than industry standard; reduces workplace fatigueAdvanced: Adds weight/space for noise-reduction components
Automation Level24/7 industrial workflowsIndustry: Semi-automatic
Base: Fully automatic (ISO 10312)
Advanced: IoT-enabled▲ (Real-time job adjustments)
Advanced: Remote monitoring and predictive maintenance; minimizes downtimeAdvanced: Requires IT infrastructure and cybersecurity measures
Maintenance RequirementsContinuous production linesIndustry: 4hr downtime/week
Base: 2hr▲ (Modular parts)
Advanced: 0.5hr▲▲ (Self-diagnostic sensors)
Advanced: 87.5% less downtime; suits 24/7 operationsAdvanced: Sensors add to initial maintenance training complexity

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