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  • Polystyrene Foam Insert with Cardboard Mug Packages Mug Mailer for Sale
  • Polystyrene Foam Insert with Cardboard Mug Packages Mug Mailer for Sale
  • Polystyrene Foam Insert with Cardboard Mug Packages Mug Mailer for Sale
Polystyrene Foam Insert with Cardboard Mug Packages Mug Mailer for Sale

Polystyrene Foam Insert with Cardboard Mug Packages Mug Mailer for Sale

  • 10000 - 49999 Pieces
    $0.47
  • >= 50000 Pieces
    $0.38

Customization:

Customized logo（Min.Order: 50000 pieces）
Customized packaging（Min.Order: 50000 pieces）
Graphic customization（Min.Order: 50000 pieces）
View product details

Polystyrene Foam Insert with Cardboard Mug Packages Mug Mailer for Sale

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Protection & Cushioning: The polystyrene (EPS) foam insert provides shock absorption and insulation, safeguarding ceramic mugs or fragile items during transportation.
  • Secure Packaging: Combines lightweight EPS foam with durable cardboard to ensure structural integrity, preventing damage from impacts or vibrations.

Key features

  • 1. Material Technology

    • With high-density EPS foam and sturdy cardboard construction, you can ensure superior protection against shocks and impacts during shipping. ~20% more protective than standard foam inserts*

  • 2. Interactive Design

    • With ergonomic foam inserts molded to fit standard mug shapes, you can securely position items for maximum stability. Reduces misalignment compared to generic packaging solutions*

  • 3. Performance Parameters

    • With a 25mm-thick EPS foam layer, you can achieve 30% better cushioning capacity than thinner alternatives. Handles up to 10kg loads without deformation*

  • 4. Scenario Solutions

    • Designed for commercial use, the mailer ensures safe transport for fragile items like ceramic mugs, reducing breakage during long-distance shipping. Ideal for e-commerce businesses requiring consistent protection*

  • 5. Certification Standards

    • Made with eco-friendly materials, the cardboard is 100% recyclable and meets ISO 14001 environmental standards. The EPS foam complies with food-contact safety regulations for beverage container packaging*

Product details

Polystyrene Foam Insert with Cardboard Mug Packages Mug Mailer for Sale

The Polystyrene Foam Insert with Cardboard Mug Packages is a protective packaging solution designed to safeguard ceramic mugs and fragile items during shipping. Crafted from EPS foam and durable cardboard, it combines lightweight insulation with structural rigidity to minimize damage. Its minimalist design allows for easy customization while ensuring reliable protection for hot beverages and delicate goods.

Technical specifications

FeatureSpecificationBenefit
MaterialExpanded Polystyrene (EPS) foam + CardboardLightweight, shock-absorbent, recyclable
SizeStandard mug dimensions (⌀8.5cm × H12cm)Universal fit for most ceramic mugs
Insulation RatingMaintains temperature for 2+ hoursIdeal for hot beverage transport
Weight Capacity500g–1kgSupports mugs and small fragile items

Customization guide

Adjust foam thickness (+10–20mm) or cardboard dimensions to accommodate custom mug sizes or additional layers for enhanced protection. Ideal for businesses requiring bulk packaging solutions or specialized shipping needs.

Get inspired

Protect your premium ceramics or promotional mugs with this cost-effective packaging. Whether shipping delicate merchandise or branding corporate gifts, this solution ensures items arrive intact while maintaining thermal stability for hot beverages.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Shock AbsorptionStandard EPS density15% denser foam30% denser + gel lining
Insulation2h heat retention3h heat retention4h heat retention
Weight Capacity500g–1kg1–2kg2–3kg
CustomizationBasic foam shapingCustom foam patternsFull 3D foam molding

Supplier's note

  1. Technical Breakthroughs:

    • Reinforced EPS structure: The Pro Model’s 30% denser foam reduces vibration damage by 40% compared to standard packaging.
    • Thermal efficiency: Advanced insulation maintains beverage temperatures 20% longer than traditional bubble wrap.
    • Eco-friendly design: Recyclable cardboard reduces environmental impact without compromising strength.

  2. Optimal Version Selection:

    • Base Model: Best for small businesses shipping standard mugs (≤1kg) domestically.
    • Advanced Model: Ideal for e-commerce sellers requiring medium-weight protection and heat retention for international transit.
    • Pro Model: Tailored for high-value ceramics or frequent shippers needing maximum durability and thermal stability. With its gel-lined foam, it safeguards fragile items even in extreme conditions.

Frequently asked questions

  • Which foam mug mailer is best for shipping fragile ceramics?

  • EPS foam vs bubble wrap: Which is better for mug packaging?

  • Can this foam mug mailer protect during international shipping?

  • Can I customize the foam mug mailer design for branding?

  • Is the EPS foam in mug mailers recyclable or eco-friendly?

  • How do I properly dispose of used foam mug mailers?

  • Why is EPS foam preferred over cardboard alone for mug packaging?

  • What makes this foam mug mailer suitable for fragile items?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
EPS Foam InsertsStandard shipping1.5 lb density EPS (ASTM C578)Lightweight, cost-effectiveLower durability, less structural support
Corrugated CardboardGeneral packagingSingle-wall corrugated (150 GSM)Recyclable, widely availablePoor shock absorption
Bubble WrapLight-duty protection0.125" thickness (ASTM D3037)Flexible, easy to useMinimal structural support
Molded PulpEco-friendly packaging100% recycled content (TAPPI T222)Biodegradable, form-fittingFragile, limited cushioning
Foam-in-PlaceCustom packaging2 lb density (ASTM C578)Custom fit, high protectionExpensive, non-recyclable
Hybrid EPS & CardboardPremium shipping2 lb EPS (▲20% denser than Base) + reinforced corrugated (250 GSM)Superior shock absorption, cost-effectiveSlightly heavier than Base

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