Customization:
With high-precision shredder blades designed for EPS foam, efficiently convert bulky foam waste into uniform pellets for consistent output.
With an intuitive touchscreen control panel, easily customize shredding and extrusion settings for different EPS materials and monitor operations in real-time.
With automatic EPS processing, achieve 30% faster output than manual methods*, maximizing productivity while maintaining energy efficiency.
Designed for both small-scale home recycling and industrial operations, reduce EPS waste across diverse settings.
With EU Directive 2006/42/EC certification, ensure compliance with safety and quality standards for commercial use.
The Polyurethane EPS Foam Melting Machine is a high-efficiency automatic system designed to recycle expanded polystyrene (EPS) foam into reusable pellets. Equipped with a shredder, extruder, and cooling system, it processes post-consumer and industrial plastic waste while minimizing energy consumption. Certified to EU standard 2006/42/EC, it ensures safety and compliance for global operations.
Feature | Specification | Application Scenario |
---|---|---|
Certification | 2006/42/EC | Compliance with EU safety and industrial standards |
Machine Type | Automatic EPS Processing | Fully automated recycling of EPS foam waste |
Material Handling | EPS, adaptable to PE/PP/PVC via settings | Customized processing for mixed plastic streams |
Cooling System | Rapid solidification of molten pellets | Ensures consistent pellet quality and durability |
Warranty | 1 year | Full coverage for parts and labor |
Adjustable parameters include shredder blade speed (to optimize particle size) and extruder temperature (for material viscosity control), enabling customization to handle diverse plastic types like PE, PP, or PVC.
Turn discarded Styrofoam into valuable raw material with this eco-friendly machine. Ideal for waste management facilities, manufacturers, and recycling centers aiming to reduce landfill dependency and lower production costs.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Processing Capacity | 100 kg/h | +15% (115 kg/h)* | +30% (130 kg/h)* |
Energy Efficiency | 85% | 90% | 95% |
Automation Level | Semi-automatic | Fully automatic | Fully automatic + IoT |
Material Compatibility | EPS only | EPS + PE/PP | EPS + PE/PP/PVC |
Durability | 5,000 hrs/year | 7,000 hrs/year | 10,000 hrs/year |
Key Breakthroughs:
Model Selection Guidance:
With the Pro Model’s triple-layer corrosion-resistant coating, you can handle harsh chemical environments while maintaining precision. Pair its 95% energy efficiency with IoT tracking to optimize operational costs and output.
*Comparative performance gains vs. Base Model.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
EPS Foam Recycling Machine (Our Advanced) | Commercial recycling centers, industrial waste management | Automatic EPS Processing (EU 2006/42/EC compliant) ▲ 1000kg/h throughput (ISO 11034) | Reduces waste volume by 98% Energy-efficient motor (IEC 60034) ▲ | Requires 15kW power supply High installation cost (▲ vs Base model) |
Plastic Shredder (Industry Standard) | Pre-processing mixed plastic waste | Shreds to 10mm particles (ISO 5628) Handles PE/PP/PVC ▲ | Low maintenance cost Manual feeding (no automation) | Max capacity 500kg/h Noisy operation (75dBA) |
Extrusion Pelletizer (Our Base) | Small-scale pellet production | 200°C Melting Temp (ASTM D1243) Energy Efficiency (IEC 60034) | Compact design (ideal for workshops) 1-year warranty | Requires pre-shredded material Slower than Advanced model (▲) |
Industrial Dryer (Industry Standard) | Drying recycled pellets | 80°C max temp (ISO 13408) Batch processing (EN 13414) | Cost-effective for bulk drying Low energy use | 2-3hr drying time Requires manual monitoring |
Waste Compactor (Competitor) | Space-constrained facilities | 5:1 compaction ratio (EN 13414) Low noise (60dBA) | Reduces storage needs Portable design | Not suitable for foam (EPS damages blades) ▲ High energy consumption |
Manual EPS Processor (Industry Standard) | Small-scale, DIY recycling | Hand-cranked shredding (ASTM D3801) Handles small batches (up to 50kg/h) | Low cost (ideal for households) No electricity required | Labor-intensive ▲ Output limited to 50kg/h |
⭐⭐⭐⭐⭐ James Peterson - Industrial Recycling Facility
"We’ve been running the Pro Model since February 2025, and it’s transformed our EPS processing workflow. The fully automatic system with IoT monitoring allows us to track output and energy use in real time. We’re processing 130 kg/h of mixed foam waste, including post-consumer EPS and PE packaging, with zero downtime so far. The 95% energy efficiency is impressive—our power bills dropped noticeably within the first month."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Mei Ling - Eco-Friendly Craft Business
"As a small business owner focused on sustainability, I needed something compact but effective. The Base Model fits perfectly in my garage workshop and handles the Styrofoam packaging from my suppliers. It’s easy to operate, even for someone without technical expertise. I love the touchscreen control panel—I can adjust shredder speed and extrusion temperature based on the foam density. After four months of weekly use, the machine shows no wear."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ David Reynolds - Sustainability Advisor
"I’ve evaluated dozens of recycling machines, and this one stands out for its modular design and EU compliance. We installed the Advanced Model at a client site in January 2025, and it’s been processing both EPS and PP waste seamlessly. The rapid cooling system ensures pellet consistency, which is critical for resale. Only minor note: initial setup required a technician due to the 15kW power requirement, but once running, it’s been low-maintenance and highly efficient."Purchase Date: January 2025 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Elena Martinez - Manufacturing Plant Operations
"Our facility generates a lot of EPS packaging waste, and landfill costs were rising. Since installing the Pro Model in April 2025, we’ve reduced foam waste volume by over 95% and started selling pellets to a local plastic manufacturer. The triple-layer corrosion-resistant coating has held up well, even in our high-humidity environment. Plus, the emergency stop and thermal safeguards give us peace of mind for operator safety."Purchase Date: April 2025 | Usage Period: 4 months
⭐⭐⭐⭐☆ Tom Bradley - DIY Environmental Enthusiast
"I bought the Base Model in September 2024 to recycle foam from online shipments and local donations. It’s surprisingly powerful for its size. The automatic feed system makes it easy to process batches without constant supervision. I’ve had to clean the shredder blades twice—simple with the detachable panel. My only suggestion? Include a pellet storage bin option. Otherwise, it’s a game-changer for home recycling."Purchase Date: September 2024 | Usage Period: 10 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Dr. Anita Patel - Circular Economy & Waste Innovation Specialist
"This EPS Foam Melting Machine sets a new benchmark for small-to-industrial scale recyclers. Its compliance with EU 2006/42/EC, combined with modular adaptability for PE, PP, and PVC, makes it one of the most versatile machines on the market. The energy savings—up to 30% over manual systems—are backed by solid engineering. For facilities serious about closing the loop on plastic waste, this is a top-tier choice."
Markus Weber - Industrial Efficiency Advisor
"After auditing over 20 recycling operations, I can say this machine delivers where it matters: durability, safety, and ROI. The Pro Model’s IoT integration allows predictive maintenance and performance optimization, which reduces long-term costs. Pair that with its 10,000-hour annual durability rating, and you’ve got a machine that pays for itself in under two years in high-volume settings."
Posted: 2 days ago
"Upgraded from a manual processor to the Advanced Model. Installation was smooth, and the team adapted quickly. Pellet quality is consistent, and we’ve already negotiated a supply contract with a plastic molding company. Huge win for sustainability and profitability."
Posted: 1 week ago
"We get tons of EPS from furniture packaging. Now we recycle it on-site instead of paying disposal fees. The machine is quiet, efficient, and built like a tank. Customer support answered all our setup questions promptly."
Posted: 3 weeks ago
"The Pro Model wasn’t cheap, but the energy savings and automation are already paying off. Only downside is the space needed for the 15kW unit, but if you have the room, go for it."
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