Customization:
With a corrosion-resistant polyurethane (PU) and rubber composite material, you can ensure long-lasting durability in harsh industrial environments*.
With customizable strip/flat/circular patterns, you can adapt to diverse vibrating screen configurations for seamless integration into existing systems*.
With precise 10mm/12mm gap spacing, you can achieve up to 25% higher material separation efficiency compared to standard screen bars*.
Designed for continuous industrial use, you can maintain uninterrupted operation in heavy-duty vibrating screen systems, reducing downtime and boosting productivity*.
Complies with ISO industrial safety standards, ensuring reliable performance in regulated environments*.
Engineered for precision in vibrating screen applications, our Polyurethane Rubber Crown Bars combine durable materials with customizable designs to optimize material separation efficiency. Available in 10mm/12mm gap sizes and flat/round top profiles, these bars are ideal for industries requiring robust, adaptable screening solutions.
Feature | Specification | Application Scenario |
---|---|---|
Material | Polyester, PU, Rubber Composite | Heavy-duty vibrating screens in mining/construction |
Pattern | Strip, Flat, Circular | Adapting to diverse screen mesh configurations |
Gap Size | 10mm / 12mm Adjustable | Optimizing material flow in sorting operations |
Processing | Precision Moulding | Ensuring consistent performance across units |
Application | Vibrating Screen | Efficient particle sorting in industrial settings |
Adjustable gap sizes (10mm/12mm) and material composition to meet specific load-bearing or chemical resistance needs. Customizable cross-sectional shapes (strip, flat, circular) for tailored screen compatibility.
Elevate your material separation efficiency with our Polyurethane Rubber Crown Bars. Engineered for vibrating screens, these bars combine robust polyester and PU materials with precise moulding to ensure long-lasting performance. Choose from customizable gap sizes and shapes to optimize your screening process for any industrial requirement.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Gap Size | 10mm Standard | 12mm (+20% capacity) | Customizable (+30%*) |
Material Mix | Base PU Content | High-Density PU | Triple-Layer PU+Rubber |
Structural Design | Flat Top Only | Flat/Round Options | Fully Customizable |
Technical Breakthroughs:
Version Selection Guide:
With the Pro model’s triple-layer PU composition, you can handle abrasive materials without premature wear. Pair its 12mm gap with a round-top profile to ensure smooth material flow in high-volume setups. The Advanced model’s enhanced PU content provides 15% better chemical resistance than industry benchmarks, making it perfect for moderate corrosive conditions.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | Industrial vibrating screens | Polyester-reinforced PU/rubber blend (ASTM D792: 0.9g/cm³ density) | ▲▲▲ Enhanced durability vs. pure rubber (Industry Standard: 0.8g/cm³) | Higher cost due to composite material formulation |
Structural Design | Mining/Construction material sorting | Flat-top profile (ISO 9001-certified) vs. Round-top for abrasive materials | ▲▲ Optimal for flat-bed screens (Industry Standard: generic profiles) | Round-top requires custom mounting hardware |
Gap Size | Particle grading in food processing | Adjustable 10mm/12mm gaps (ISO 18133 compliance) | ▲▲▲ 20% larger gap capacity than Industry Standard (8mm) | Larger gaps may compromise precision in fine material separation |
Durability | Continuous operation in chemical plants | 500+ hours under 50°C (ASTM D543 chemical resistance) | ▲▲▲ Outperforms Industry Standard (300 hours) under corrosive exposure | Requires periodic surface treatment for extreme pH environments |
Noise Reduction | Hospital waste processing | 43 dBA (quieter than refrigerator hum) | ▲▲ 30% lower noise than Industry Standard (60 dBA) | Thicker profiles (12mm) add 10% weight penalty |
Processing Precision | Electronics component screening | Moulded ±0.1mm tolerance (ISO 2768-m tolerance class) | ▲▲▲ 50% tighter tolerances than Industry Standard (±0.2mm) | Custom moulding increases lead time by 2-3 days |
⭐⭐⭐⭐⭐ James Carter - Senior Maintenance Engineer, Iron Ridge Mining Co.
"We’ve been using the Pro Model with 12mm gaps and round-top profiles on our primary vibrating screens since February 2025. After 7 months of continuous operation, these crown bars are still performing like new—no signs of wear or tension loss. The triple-layer PU-rubber composite is clearly superior; we’ve reduced screen maintenance by over a third. Custom moulding ensured a perfect fit with zero downtime during installation."Purchase Date: February 2025 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Lena Patel - Operations Manager, Urban Reclaim Solutions
"Switched from rubber to PU crown bars across three screening lines in November 2024. The Advanced Model with 12mm gaps has increased throughput by nearly 20%—especially noticeable with coarse aggregates. The high-density PU resists abrasion from demolition debris far better than our old solution. Also appreciate the ISO 18000 compliance for safety audits."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ David Lin - Home-Based Metal Recycling Shop
"I run a small operation sorting scrap metal, and needed something affordable but durable. Went with the Base Model (10mm gap, flat-top) in January 2025. It’s now been 6 months, and the bars show minimal wear despite daily use. Easy to clean with just water and mild soap. Only reason it’s not 5 stars is that delivery took 4 days longer than expected."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Maria Gonzalez - Plant Supervisor, ChemFlow Industries
"Operating in a high-corrosion environment, we needed crown bars that could handle acidic byproducts and constant vibration. The Pro Model’s customizable U-channel design and triple-layer material have been game-changing. Installed in April 2025, and after 4 months of 24/7 use, no degradation detected. Our maintenance logs show a 40% drop in screen-related interventions—exactly as promised."Purchase Date: April 2025 | Usage Period: 4 months
⭐⭐⭐⭐☆ Tom Reynolds - Production Lead, Golden Grain Mills
"Using the Advanced Model with 10mm gaps for fine grain separation since December 2024. The strip-patterned bars provide excellent flow control and reduce clogging. Material meets food-grade safety standards, which was critical for certification. After 9 months, wear is minimal. Only feedback: offering a 9mm gap option would improve precision for ultra-fine powders."Purchase Date: December 2024 | Usage Period: 9 months
Average Rating: 4.8/5 ⭐ (94 Reviews)
Dr. Alan Foster - Industrial Screening Consultant
"After evaluating over 30 screen media solutions, I consistently recommend this PU-rubber composite crown bar for its balanced performance in wear resistance, noise reduction, and adaptability. The precision moulding and ISO-compliant materials make it ideal for regulated industries like food and chemical processing."
Rachel Kim - Senior Analyst, MineTech Advisors
"The 12mm gap configuration with round-top profile delivers 25% faster material flow in high-volume mining setups, aligning with published performance claims. When paired with proper tensioning, these bars significantly extend screen life—making them a cost-effective upgrade from traditional rubber."
Posted: 2 days ago
"Ordered custom 12mm round-top bars for our inclined screen. Moulded to exact specs—installed in under an hour. Running strong after 3 weeks of heavy basalt screening. Zero bounce or misalignment."
Posted: 1 week ago
"Used in a mixed-waste sorting line. Resists oil, UV, and impact better than any alternative we’ve tested. Cleaning is effortless—just hose down. ROI evident within 4 months."
Posted: 3 weeks ago
"Solid performance on our portable screen. 10mm flat-top handles sand and gravel well. Would love a mid-tier model with customizable length but fixed profile to save cost."
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