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Busbar Machine
  • Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine
  • Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine
  • Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine
  • Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine
  • Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine
  • Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine
Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine

Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine

  • 1 - 9 Sets
    $1,697
  • 10 - 19 Sets
    $1,480
  • >= 20 Sets
    $1,132

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • 3-in-1 Precision Processing: Enables bending, twisting, and cutting of copper and aluminum busbars with CNC-driven accuracy, ideal for complex electrical and industrial applications.
  • Heavy-Duty Hydraulic System: Equipped with hydraulic cylinders and manual controls for handling high-force tasks like shaping, forming, and trimming metal components.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With a corrosion-resistant aluminum and copper alloy body, ensure long-lasting durability in industrial environments. 20% lighter than steel-bodied machines, reducing strain during portability.

  • 2. Intuitive Manual Control Design

    • With an intuitive manual control panel featuring tactile dials and presets, achieve precise adjustments without complex programming. Simpler to operate than fully automated CNC systems, ideal for small workshops.

  • 3. High-Force Hydraulic Performance

    • With a hydraulic power system delivering up to 5 tons of force, bend and cut thick copper/aluminum busbars with ease. 30% higher force capacity than pneumatic models, ensuring reliability in heavy-duty applications.

  • 4. Compact, Portable Workspace Adaptability

    • With a compact, wheeled design, relocate the machine effortlessly between workshops and construction sites. 20% smaller footprint than traditional industrial busbar machines, optimizing workspace utilization.

  • 5. Safety-Certified Compliance

    • With safety-certified guards and hydraulic interlock systems, meet OSHA compliance requirements for industrial machinery. Safety features exceed basic workshop equipment standards, protecting operators during high-force operations.

Product details

Portable 3-in-1-cnc Busbar-machine Manual Busbar Bending Machine Copper Busbar Twister Machine

The Portable 3-in-1 CNC Busbar Machine combines precision engineering with adaptability, designed for heavy-duty metalworking tasks. Built with a robust metal frame and modular components, it supports aluminum and copper materials, ensuring durability and versatility. Its hydraulic system enables forceful bending, cutting, and twisting, while its compact design and wheels allow easy relocation. Safety features like guarded hydraulic components and control panel interlocks prioritize operator protection.

Technical specifications

FeatureSpecificationBenefit
Material CompatibilityAluminum, CopperEnsures optimal performance for diverse applications
Hydraulic Pressure50-100 tons (adjustable)Handles heavy-duty tasks with precision and stability
CNC Precision±0.05mm accuracy (Pro Model)Achieves intricate designs with minimal error
PortabilityWheeled base with compact footprintEasy to move and store in tight workspaces
Safety FeaturesInterlocked control panel, hydraulic guardsReduces accident risks in industrial settings

Customization guide

Adjustable parameters include bending angle range (0°-180°), tooling attachments, and hydraulic pressure settings, allowing customization to meet specific material thicknesses or production requirements.

Get inspired

With its 3-in-1 functionality, this machine transforms raw busbars into precise electrical components for power distribution systems, HVAC panels, and industrial automation setups. Its modular design adapts to evolving project needs, from prototyping to mass production.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Hydraulic Pressure50 tons+20% (60 tons)+40% (70 tons)*
CNC Accuracy±0.1mm±0.08mm±0.05mm
Max Material Thickness10mm12mm15mm
PortabilityStandard wheelsLightweight frameUltra-portable
Safety RatingISO 13849-1ISO 13849-1 PLdISO 13849-1 PLe

Supplier's note

  1. Three Technical Breakthroughs:

    • CNC Precision: The Pro Model’s ±0.05mm accuracy ensures flawless bends for high-precision electrical systems.
    • Hydraulic Power: The Advanced Model’s 60-ton pressure (20% above industry benchmarks) handles thicker copper alloys without deformation.
    • Modular Design: Adjustable tooling and a compact footprint enable seamless integration into small workshops or large factories.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs needing basic busbar fabrication (e.g., 10mm aluminum panels).
    • Advanced Model: Perfect for medium-scale production requiring enhanced precision (e.g., HVAC component manufacturing).
    • Pro Model: Designed for heavy-duty industries like power plants, where triple-certified safety (ISO PLe) and 15mm material handling are critical.

*Pro Model’s 70-ton pressure outperforms competitors by 30%.

Frequently asked questions

  • Which CNC busbar machine is best suited for small workshops with limited space?

  • How do I maintain the hydraulic system of a manual busbar bending machine?

  • What are the pros and cons of using copper vs. aluminum for busbars in this machine?

  • Can this CNC busbar machine be customized for specific bending or twisting tasks?

  • Is the machine’s material compliant with industrial safety standards?

  • How does the portable design benefit on-site metalworking projects?

  • What safety precautions should I take when operating a manual busbar twister machine?

  • How does the CNC feature enhance precision compared to manual-only machines?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
CNC Busbar MachineAerospace, Automotive, Precision EngineeringPrecision: Industry Standard (±0.1mm), Our Base (±0.05mm ▲), Our Advanced (±0.02mm ▲▲)
Material: Aluminum alloy (6061-T6) & Copper (C11000)		▲▲ High precision (ISO 230-2 compliant), reduces human error
Modular design for adaptability		Higher cost, complex setup, requires skilled operators
Manual Busbar BenderSmall Workshops, DIY ProjectsBend Accuracy: Industry Standard (±0.5mm), Our Base (±0.3mm), Our Advanced (±0.2mm ▲)
Material: Durable steel frame		Affordable, easy to use, no power requiredLimited precision, labor-intensive, slower production
Hydraulic Busbar PressHeavy Industry, Metal FabricationForce Capacity: Industry Standard (50 tons), Our Base (40 tons), Our Advanced (60 tons ▲▲)
Safety: Guarded hydraulic system (OSHA compliant)		▲▲ High force output for heavy-duty tasks
Robust safety features		Bulky design, high maintenance, noise level (85 dBA)
Electric Busbar CutterElectrical Contractors, Panel ShopsCutting Speed: Industry Standard (10 cuts/min), Our Base (12 cuts/min ▲), Our Advanced (15 cuts/min ▲▲)
Blade Life: 1,000 cuts (ASTM F739)		Fast, consistent cuts
Quiet operation (43 dBA)		Blade replacement costs, limited to thin materials
Portable Busbar ToolField Installations, Mobile WorkshopsWeight: Industry Standard (50kg), Our Base (40kg ▲), Our Advanced (30kg ▲▲)
Portability: Wheeled design (ISO 704:2010)		▲▲ Lightweight for easy transport
Compact footprint		Lower load capacity, less powerful than industrial models
Heavy-Duty Busbar SystemPower Plants, Large-Scale IndustriesLoad Capacity: Industry Standard (1,000A), Our Base (800A), Our Advanced (1,200A ▲▲)
Durability: 8-year lifespan (IEC 60947)		▲▲ High load tolerance for critical systems
Long service life		Expensive, large footprint, requires specialized installation

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