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  • Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine
  • Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine
  • Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine
  • Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine
  • Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine
  • Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine
Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine

Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine

  • 1 - 4 Sets
    $4,450
  • 5 - 14 Sets
    $4,200
  • >= 15 Sets
    $4,000

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)
COLOR(Min.Order: 1 pieces)
VOLTAGE(Min.Order: 1 pieces)

Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Insulated Wire Extrusion: Designed to extrude high-quality, insulated wires using PE and PU materials, ensuring durability and electrical safety.
  • Color Customization: Produces wires in a variety of colors for aesthetic and functional differentiation, supported by automated material handling systems.

Key features

  • 1. Corrosion-Resistant Material Technology

  • With a corrosion-resistant 38CrMoAlA alloy screw, ensure long-lasting durability in high-stress production environments. This advanced material outperforms conventional steel screws, reducing wear and maintenance needs by up to 25%*.

  • 2. Customization-Driven Interactive Design

  • With multi-program presets for wire diameter and insulation thickness, streamline customization for diverse applications. Adjust settings 30% faster than manual configurations*, enabling quick shifts between PE and PU insulation materials.

  • 3. High-Efficiency Performance Parameters

  • With a 28:1 L/D ratio single-screw design, achieve 15% higher extrusion consistency and output speed compared to standard 20:1 models*. The optimized ratio ensures precise insulation layering for wires of varying thicknesses.

  • 4. Versatile Scenario Solutions

  • With adaptability to wire diameters from 0.5mm to 6mm, cater to 50% more industrial and consumer applications than standard extruders*. Ideal for producing colorful, insulated wires for electronics, construction, and consumer goods.

  • 5. Certified Safety and Compliance

  • With CE certification, guarantee adherence to EU safety and quality standards for electrical equipment. This certification ensures compliance over non-certified models, reducing regulatory risks for global markets*.

Product details

Power Cable Extrusion Production Line/ Electrical Wire Extruder/ Power Wire Cable Extruding Machine

The Power Cable Extrusion Production Line is a high-tech, automated system designed for manufacturing colorful, insulated wires with precision and efficiency. Equipped with a single-screw extruder and CE certification, it ensures compliance with safety standards while processing materials like PE and PU. Its versatile design supports customization of wire diameters, insulation thickness, and colors, making it ideal for diverse industrial and consumer applications.

Technical specifications

FeatureSpecificationBenefit
CertificationCE CertifiedEnsures EU safety and quality compliance.
Extruder TypeSingle-screw extruderDelivers consistent extrusion and material flow.
Processed MaterialsPE (Polyethylene), PU (Polyurethane)Versatile for durable insulation applications.
Screw L/D Ratio28:1Optimizes material mixing and temperature control.
Screw Material38CrMoAlA high-strength alloyEnhances durability and wear resistance.
Voltage380V 3-phaseEnsures stable power for continuous operation.
Warranty1 yearProvides reliable after-sales support.

Customization guide

Adjustable parameters include wire diameter (0.5–5mm), insulation thickness (0.2–2mm), and color options to meet specialized needs for industrial or consumer-grade applications.

Get inspired

Automate your wire production with this advanced extrusion line. Its ability to produce colorful, high-quality insulated wires makes it perfect for customizing cables for electronics, construction, or decorative lighting. With precise control over material flow and insulation consistency, you can streamline workflows while ensuring safety and efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Extrusion Speed10 m/min+15% (11.5 m/min)+30% (13 m/min)*
Output Capacity500 kg/h600 kg/h750 kg/h
Color Customization5 preset colors10 colorsUnlimited*
Safety FeaturesBasic guardsEnhanced sensorsSmart interlock

Supplier's note

  1. Key Technical Breakthroughs:

    • CE Certification: Ensures compliance with EU safety standards for global deployment.
    • 28:1 L/D Screw Design: Achieves precise temperature control, reducing defects in insulation layers.
    • Color Customization: Enables production of up to 10+ colors (Pro Model) for branding and aesthetic applications.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale manufacturers needing reliable, entry-level production (e.g., small workshops).
    • Advanced Model: Perfect for medium enterprises requiring faster speeds (+15%) and expanded color options for diverse projects.
    • Pro Model: Best suited for industrial users demanding high output (750 kg/h) and unlimited color flexibility, paired with smart safety features for large-scale operations.

With the Pro Model’s triple-layer insulation coating, you can ensure durability in harsh environments. Its 30% faster extrusion speed reduces downtime, while unlimited color customization enhances market adaptability.

Frequently asked questions

  • What are the advantages of a single-screw extruder for power cable production?

  • How to clean and maintain the extrusion head of a cable manufacturing machine?

  • PE vs PU insulation: Which is better for outdoor electrical wires?

  • Can a power wire cable extruding machine customize wire colors for industrial use?

  • Is the Power Cable Extrusion Production Line CE-certified for safety compliance?

  • How does automation in cable extrusion machines improve production efficiency?

  • What wire diameters can the Power Wire Cable Extruding Machine handle?

  • What warranty and after-sales support does the Power Cable Extrusion Production Line offer?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Extrusion EfficiencyHigh-volume productionIndustry: 20:1 L/D ▲Base: 28:1 (40% ↑ output) ▲Advanced: 30:1 (50% ↑) ▲▲
(28:1 improves output by 40% vs industry; 30:1 adds 10% more)
Material CompatibilityCustom wire applicationsIndustry: 2-3 materials ▲Base: PE/PU (5+ materials) ▲Advanced: PE/PU/PVC (7+ materials) ▲▲
(Handles 5+ materials vs industry’s 2-3)
Automation LevelLarge-scale manufacturingIndustry: Semi-automated ▲Base: Fully automated (50% ↓ labor) ▲Advanced: AI-driven adjustments ▲▲
(Reduces human error by 50% vs industry)
Safety FeaturesIndustrial safety complianceIndustry: Basic guards ▲Base: Interlocks + guards (OSHA-compliant) ▲Advanced: Motion sensors + emergency stops (ISO 13849) ▲▲
(ISO certification adds predictive safety alerts)
Energy EfficiencyCost-sensitive operationsIndustry: 50kW/h ▲Base: 45kW/h (10% ↓ energy) ▲Advanced: 40kW/h (20% ↓) ▲▲
(40kW/h saves $2,000/year vs industry)
Warranty PeriodLong-term investment planningIndustry: 1 year ▲Base: 1 year (matches standard)Advanced: 2 years ▲▲
(Double coverage for critical components)

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