Control System | Precision part manufacturing (aerospace/medical) | - Industry Standard: Fanuc Series-0i (ISO 10791-4) - Our Base: Siemens SINUMERIK 828D (ISO 10791-4) ▲ - Our Advanced: Siemens SINUMERIK 840D sl (ISO 10791-4) ▲▲ (5-axis control) | Advanced model enables complex programming for intricate geometries | Higher cost for advanced systems; requires specialized training |
Spindle Configuration | High-volume production runs | - Industry Standard: Single spindle (ISO 237) - Our Base: Single spindle ▲ (Improved rigidity) - Our Advanced: Single spindle + twin-turret ▲▲ (Simultaneous machining) | Twin-turret reduces cycle time by 30% (ISO 230-2) | Twin-turret adds mechanical complexity and cost |
Machining Capacity | Medium/large batch production | - Industry Standard: Max 150mm diameter (ISO 230-2) - Our Base: 200mm diameter ▲ - Our Advanced: 250mm diameter ▲▲ (ISO 230-2) | Handles larger workpieces (e.g., automotive components) | Larger capacity requires more floor space |
Bed Design | Vibration-sensitive tasks (e.g., medical) | - Industry Standard: Cast iron bed (ISO 230-1) - Our Base: Monolithic cast iron bed ▲ (ISO 230-1) - Our Advanced: Thermal-stabilized monolithic bed ▲▲ (Maintains accuracy ±0.005mm over 8hrs) | Advanced bed minimizes thermal deformation (ISO 230-6) | Heavier and harder to relocate |
Tooling System | High tool change frequency | - Industry Standard: 12-tool magazine (ISO 6983) - Our Base: 16-tool magazine ▲ - Our Advanced: 24-tool + ATC ▲▲ (Automatic Tool Changer) | 24-tool ATC cuts downtime by 40% (ISO 6983) | ATC adds $5k-$10k to upfront cost |
Safety Features | High-risk manufacturing environments | - Industry Standard: Basic safety guards (ISO 13849) - Our Base: Dual interlock guards ▲ - Our Advanced: Light curtain + emergency stop ▲▲ (ISO 13849-1 PLd) | Advanced safety meets OSHA/ISO 13849-1 PLd standards | Light curtain may slow cycle time by 5-10% |