Ps Photo Frame Extrusion Machine PS Foam Profile Making Machine

Customization:

Customized logo（Min.Order: 1 pieces）

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Ps Photo Frame Extrusion Machine PS Foam Profile Making Machine

Name: Ps Photo Frame Extrusion Machine PS Foam Profile Making Machine
Brand: Zhangjiagang Huaming Machinery Co., Ltd.
SKU: 62035145588_1
Price: 20000.00 USD
Availability: InStock
Rating: 4.8 (100 reviews)

Product overview

Core functionalities

Applicable scenarios

Unique advantages

PS Foam Profile Extrusion: Specialized in producing high-precision plastic profiles for photo frames, decorative moldings, and signage using PS (polystyrene) materials.
Multi-Head Customization: Equipped with interchangeable extrusion heads to create diverse shapes and sizes, enabling versatile product output for various applications.

Key features

1. Advanced Material Technology for Durable Performance

With a 38CrMoAlA alloy steel screw, this extrusion machine ensures exceptional strength and corrosion resistance. The high-quality material allows stable processing of PS foam at elevated temperatures, outperforming standard steel screws in longevity and wear resistance*.

2. Intuitive Interactive Design for Seamless Control

Equipped with a digital touchscreen interface and modular control panels, operators can monitor and adjust parameters remotely. This modern design reduces manual intervention compared to traditional analog controls, enhancing efficiency and precision*.

3. Optimized Performance for Consistent Output

The 28:1 screw L/D ratio enables superior material mixing and extrusion uniformity, ideal for intricate PS foam profiles like photo frames. This ratio delivers ~20% better output consistency than shorter 20:1 screws in similar applications*.

4. Versatile Scenario Solutions for Diverse Applications

Designed for modular customization, the machine adapts to both small-scale prototyping and large-volume commercial production. Its PS foam extrusion capability makes it ideal for home decor, packaging, and industrial applications requiring lightweight, durable profiles.

5. Certified Reliability for Global Compliance

Certified to ISO 9001, IAF, and CE standards, this machine meets rigorous safety and quality benchmarks. This ensures compliance with international manufacturing regulations, surpassing uncertified alternatives in trustworthiness and market acceptance*.

Product details

The PS Photo Frame Extrusion Machine is a high-capacity industrial extruder designed for precision manufacturing of PS foam profiles and photo frame components. Built with durable 38CrMoAla alloy screws and modular components, it ensures consistent quality while meeting international safety and quality standards (ISO 9001, IAF, CE). Its automated controls and robust design cater to diverse production needs, from small-scale prototyping to large-scale industrial manufacturing.

Technical specifications

Feature	Specification	Application Scenario
Material Processed	PS (Polystyrene) Foam	Ideal for photo frames, signage, and decorative profiles
Screw Design	Single-screw with 28:1 L/D ratio	Ensures uniform melt and high extrusion consistency
Screw Material	38CrMoAla Alloy Steel	Withstands high temperatures and wear in continuous operation
Voltage	380V 3-phase	Compatible with standard industrial power systems
Certifications	ISO 9001, IAF, CE	Guaranteed compliance with global safety and quality norms
Control System	Automated digital interface	Enables remote monitoring and precise parameter adjustments
Modular Design	Swappable extrusion heads	Customizable for different profile geometries
Safety Features	Guarded mechanisms and warning labels	Reduces operator risk in high-speed operations

Customization guide

Adjustable parameters include screw speed, extrusion temperature, and head configuration to meet specific requirements such as:

Thinner PS foam layers for lightweight frames
Higher throughput for mass production
Custom profile shapes via interchangeable dies

Get inspired

With its 28:1 L/D ratio screw and 38CrMoAla alloy construction, this machine delivers unmatched precision and durability for PS foam extrusion. Whether producing intricate photo frame edges or durable signage profiles, its modular design and automated controls empower manufacturers to scale production efficiently.

Choose your model

Parameter	Base Model	Advanced Model	Pro Model
Extrusion Speed	15 m/min	+20% (18 m/min)*	+35% (20.25 m/min)*
Precision Tolerance	±0.3mm	±0.2mm	±0.1mm
Automation Level	Semi-automated	Full automation	AI-driven optimization
Power Efficiency	Standard	15% lower energy use	25% lower energy use
Capacity	500 kg/h	750 kg/h	1,000 kg/h

Supplier's note

Three Technical Breakthroughs:
- The 38CrMoAla screw material offers 40% longer lifespan than standard steel, reducing downtime.
- The 28:1 L/D ratio ensures 25% faster melt homogenization compared to shorter screws, ideal for PS’s heat-sensitive properties.
- CE certification guarantees compliance with EU safety standards, enabling seamless global deployment.
Optimal Version Selection:
- Base Model: Best for SMEs needing cost-effective prototyping or low-volume production.
- Advanced Model: Targets mid-sized manufacturers requiring full automation and energy savings (e.g., 24/7 production lines).
- Pro Model: Designed for large-scale operations demanding ultra-high precision (±0.1mm) and 1,000 kg/h throughput, such as automotive trim or industrial signage.

With the Pro Model’s AI-driven controls, you can dynamically adjust temperature and speed to maintain PS foam integrity even in fluctuating environments. Its 25% energy efficiency gain reduces long-term operational costs by up to $15k annually.

Frequently asked questions

Which PS foam extrusion machine is best suited for producing photo frame profiles?
How do I maintain the extrusion head of a PS foam profile machine?
What are the advantages of 38CrMoAlA over stainless steel in extrusion screws?
Can this extrusion machine be customized for different profile shapes?
Is the PS extrusion machine compliant with international safety standards?
What processing capacity can I expect from the single-screw PS extruder?
What warranty and support come with the PS extrusion machine?
How energy-efficient is the PS foam extrusion machine?

Product comparison

Category	Usage Scenarios	Characteristics	Advantages	Disadvantages
Single-Screw Extruders	Small/Medium PS profile production	28:1 L/D ratio (uniform melt distribution) ▲ 38CrMoAlA alloy screw (resists wear)	Cost-effective, low maintenance ▲ Optimized for PS (160–200°C temp range)	Limited to simpler profiles ▲ Lower output (e.g., 200 kg/h)
Twin-Screw Extruders	Complex material mixing (additives/recycled plastics)	32:1 L/D ratio (enhanced mixing) ▲▲ Independent screw rotation (better shear control)	Handles high-viscosity materials ▲▲ Higher output (up to 800 kg/h)	Higher cost ▲▲ Requires skilled operators
PS Material Extruders	PS-specific products (photo frames, signage)	PS melt temp stability ±2°C (ISO 291) ▲ Anti-static coating (reduces PS dust)	Minimal material waste ▲ High surface finish consistency	Limited to PS-only processing ▲ Lower flexibility for other polymers
High-Capacity Extruders	Large-scale industrial production	500+ kg/h output (ASTM D3835) ▲▲ Heavy-duty frame (20,000 kg load capacity)	Meets mass production demands ▲▲ Reduced downtime with dual-hopper design	Larger footprint ▲▲ Higher energy consumption (3-phase 500V)
Modular Extrusion Systems	Customizable production lines	Interchangeable die heads (ISO 10791) ▲▲ Quick-change screw assemblies	Rapid profile design adjustments ▲▲ Reduces tooling costs	Requires modular infrastructure ▲▲ Higher initial setup complexity
Automated Extrusion Machines	High-precision manufacturing	PLC control (±0.1 mm tolerance) ▲▲ Remote monitoring via IoT (ISO 23247)	Consistent quality ▲▲ Reduced labor costs (1 operator vs. 3 in manual)	Higher upfront cost ▲▲ Dependent on stable power supply