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Plastic & Rubber Processing Machinery
Rubber Processing Machinery
Rubber Kneaders
  • Quick Mixing Rubber Plastics Kneading Machine
  • Quick Mixing Rubber Plastics Kneading Machine
  • Quick Mixing Rubber Plastics Kneading Machine
  • Quick Mixing Rubber Plastics Kneading Machine
Quick Mixing Rubber Plastics Kneading Machine

Quick Mixing Rubber Plastics Kneading Machine

  • >= 1 Sets
    $8,000
View product details

Quick Mixing Rubber Plastics Kneading Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Material Mixing: Designed for efficient kneading and blending of rubber and plastic compounds, ensuring uniform distribution of additives and raw materials.
  • Dual Feeding Flexibility: Front and back feeding methods allow seamless integration into production lines or manual loading, optimizing workflow efficiency.
  • Hydraulic-Powered Operation: Equipped with a robust hydraulic system for precise force control, enabling heavy-duty processing of tough materials like industrial rubber or high-density plastics.

Key features

  • 1. Material Technology: Robust Steel Construction

    • With a corrosion-resistant steel body, ensure durability in heavy-duty industrial environments.

  • 2. Interactive Design: User-Friendly Control Panel

    • With a touchscreen interface and multi-program presets, adjust mixing parameters quickly for precise material processing.

  • 3. Performance Parameters: High-Power Hydraulic System

    • With a hydraulic-driven mixing mechanism, achieve rapid and consistent material kneading at high speeds.

  • 4. Scenario Solutions: Dual Feeding Flexibility

    • With front and back feeding options, optimize workflow for continuous production in commercial or large-scale industrial settings.

  • 5. Certification Standards: Industrial Safety Compliance

    • With compliance to ISO safety standards, ensure reliable operation in regulated manufacturing environments.

Product details

Quick Mixing Rubber Plastics Kneading Machine

The Quick Mixing Rubber Plastics Kneading Machine is designed for heavy-duty applications in rubber and plastic processing, featuring robust steel construction, dual front/back feeding systems, and advanced hydraulic capabilities. Its customizable parameters and precise control panel ensure adaptability to diverse production needs, from small-batch prototyping to large-scale industrial manufacturing.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialSteel constructionEnsures durability in harsh industrial environments
Feeding MethodFront/Back dual inputOptimizes material input in varied production workflows
Hydraulic System70 MPa pressure capacitySupports high-force mixing for tough materials
Control PanelDigital interface with real-time monitoringEnables precise process control for quality assurance
CustomizationAdjustable feeding capacity and pressureTailors performance to specific material viscosity or volume requirements

Customization guide

Adjustable feeding capacity (up to 20% variability) and hydraulic pressure parameters to meet specialized material mixing requirements, such as high-viscosity rubber compounds or lightweight plastic blends.

Get inspired

This machine is ideal for manufacturers needing efficient, reliable mixing solutions for rubber and plastic composites. Whether producing automotive components, construction materials, or industrial parts, its robust design and customizable features ensure seamless integration into your workflow.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Mixing Capacity500 kg/h+20% (600 kg/h)+40% (700 kg/h)*
Hydraulic Pressure70 MPa80 MPa (+14%)90 MPa (+28%)
Control SystemManualSemi-AutomaticFully Automatic

Supplier's note

  1. Technical Breakthroughs:

    • Dual Feeding System: Enables simultaneous front/back material input, reducing downtime by 30% compared to single-side systems.
    • High-Pressure Hydraulics: Achieves 90 MPa (Pro Model) – 28% above industry standards – for consistent mixing of ultra-viscous materials.
    • Smart Control Interface: The Pro Model’s fully automatic system integrates IoT monitoring, slashing human error by 40%.

  2. Version Selection Guide:

    • Base Model: Ideal for SMEs prioritizing cost-effectiveness and small-to-medium batch production.
    • Advanced Model: Best for mid-scale operations requiring semi-automation and higher throughput (e.g., tire manufacturers).
    • Pro Model: Tailored for high-volume industries like automotive or construction, where precision and speed are critical. With its triple-certified chemical resistance, it safely handles aggressive additives without compromising structural integrity.

*Comparative benchmarks: Industry average mixing capacity is 600 kg/h for similar-sized models.

Frequently asked questions

  • Which rubber kneading machine model is best suited for small-scale production lines?

  • How do I maintain the hydraulic system of a heavy-duty rubber kneading machine?

  • What’s the difference between rubber and plastic processing with this kneading machine?

  • Can I customize the kneading machine for specific rubber formulations?

  • Is this kneading machine certified for industrial safety standards?

  • Why does this machine have front and back feeding options?

  • Can the kneading capacity be scaled for larger production demands?

  • How energy-efficient is this rubber/plastics kneading machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Feeding MethodHigh-volume production linesIndustry: Single Feed PortBase: Dual Feed Ports (front/back) (▲▲)Advanced: Dual Feed Ports + Quick-Release (▲▲▲)
▲▲ Flexibility for multi-directional material input▲▲▲ Faster setup for batch processing
▲▲ Reduces downtime for repositioning▲▲▲ Requires additional training for advanced features
Mixing CapacityMass production of rubber compoundsIndustry: 500 kg/h (ISO 2543)Base: 800 kg/h (▲▲)Advanced: 1200 kg/h (▲▲▲)
▲▲ 60% higher output than industry standard▲▲▲ 140% boost in throughput
▲▲ Cost-effective scaling for medium-scale plants▲▲▲ Higher energy consumption
Noise LevelNoise-sensitive environmentsIndustry: 85 dB (lawnmower equivalent)Base: 80 dB (▲▲)Advanced: 75 dB (▲▲▲) (quieter than a dishwasher at 85 dB)
▲▲ 6 dB reduction improves workplace safety▲▲▲ 10 dB reduction meets OSHA standards for office-adjacent factories
Material CompatibilitySpecialty chemical processingIndustry: Basic rubbers onlyBase: Withstands 10+ chemicals (ASTM D543) (▲▲)Advanced: 20+ chemicals + 50+ exposures (▲▲▲)
▲▲ Handles industrial-grade additives like sulfur▲▲▲ Resists corrosive solvents (e.g., acetone)
Control SystemAutomated manufacturing plantsIndustry: Manual dialsBase: Semi-Auto with touchscreen (▲)Advanced: Fully Auto + AI Mixing Optimization (▲▲)
▲ Reduces human error by 40%▲▲ Real-time analytics for quality control
▲ Requires minimal operator training▲▲▲ Higher upfront cost for advanced sensors
Maintenance FeaturesHigh-throughput facilitiesIndustry: 2h downtime/weekBase: 1h downtime (▲)Advanced: 0.5h downtime + predictive alerts (▲▲)
▲ 50% faster maintenance cycles▲▲▲ Predictive maintenance reduces unplanned stops by 70%
▲ Simplified tool更换 design▲▲▲ Requires IoT infrastructure for alerts

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