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Large Scale Sponge Iron Powder Mill High Efficiency Production of Reduced Sponge Iron Particles and Powder

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Purity Raw Material: Reduced sponge iron particles and powder serve as a cost-effective, eco-friendly raw material for metallurgical processes, steel production, and additive manufacturing.
  • Versatile Formulation: The powder form enables precise application in casting, sintering, and 3D printing, ensuring optimal performance in diverse industrial workflows.

Key features

  • 1. Material Technology

  • With a specialized sponge iron reduction process, achieve uniform particle consistency for precise applications. The iron and steel-based powder ensures high purity and reliability in demanding industrial processes.

  • 2. Performance Parameters

  • With large-scale production capacity, ensure high-volume output to meet industrial demands* [*Disclaimer: Based on internal testing; actual results may vary]. The fine powder form enhances handling efficiency in manufacturing workflows.

  • 3. Scenario Solutions

  • Ideal for metallurgical processes, 3D printing, and foundry applications, where fine iron powder is critical for precision and performance. The powder’s adaptability supports diverse industrial and manufacturing needs.

  • 4. Certification Standards

  • Complies with RoHS and REACH certifications, ensuring safety for electronics manufacturing and EU market compliance. This guarantees adherence to global environmental and health regulations.

  • 5. Interactive Design

  • With a fine powder form, integrate seamlessly into automated production systems for streamlined processing. This design optimizes efficiency in high-volume industrial setups.

Product details

Large Scale Sponge Iron Powder Mill High Efficiency Production of Reduced Sponge Iron Particles and Powder

Reduced sponge iron particles and sponge powder are high-purity, eco-compliant materials produced via large-scale iron powder mills. Ideal for industrial applications requiring precise particle distribution and consistent quality, these materials meet global safety standards while offering versatility in manufacturing processes.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialIron/SteelMetallurgical processes, foundry casting
CertificationsRoHS, REACH compliantGlobal manufacturing and export markets
ShapePowder (particles)3D printing, sintering, coating materials
Particle SizeCustomizable (10–200 mesh)Powder metallurgy, welding flux

Customization guide

Adjustable particle size distribution (10–200 mesh) to meet specific industrial requirements, such as fine powders for 3D printing or coarse particles for blast cleaning.

Get inspired

Leverage the uniformity and purity of our sponge iron powder to enhance product quality in sectors like automotive manufacturing, additive manufacturing, and construction materials.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Particle Size Range50–100 mesh80–150 mesh (+30% finer)120–200 mesh (+50% finer)*
Purity92%95% enhanced98% premium
FlowabilityStandardImprovedOptimized (+20% faster flow)

Supplier's note

  1. Technical Breakthroughs:

    • Particle Uniformity: The Pro Model’s 120–200 mesh range enables precision in additive manufacturing, reducing waste by 25%.
    • Purity Levels: The 98% purity of the Pro Model surpasses industry standards, ideal for high-end alloy production.
    • Flowability: Enhanced flowability in Advanced/Pro Models reduces downtime in automated systems.
  2. Optimal Version Selection:

    • Base Model: Suitable for general industrial applications (e.g., welding flux) where cost efficiency is prioritized.
    • Advanced Model: Recommended for precision casting and automotive parts manufacturing, balancing performance and budget.
    • Pro Model: Best for R&D and high-end industries (e.g., aerospace alloys) requiring ultra-fine particles and exceptional purity.

With the Pro Model’s 98% purity, you can produce aerospace-grade alloys with minimal impurities. Pair its fine particle size with optimized flowability to achieve seamless automation in high-volume production lines.

Frequently asked questions

  • Which industries or applications is Reduced Sponge Iron Powder best suited for?

  • How should sponge iron powder be stored to prevent oxidation?

  • What makes sponge iron powder superior to traditional iron powder in metalworking?

  • Can particle size customization be done for Reduced Sponge Iron Particles?

  • Are Reduced Sponge Iron Particles RoHS and REACH compliant?

  • What advantages does sponge iron powder offer in foundry processes?

  • How does the porous structure benefit 3D metal printing?

  • What safety measures are required when handling iron powder?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Metal Powders for 3D PrintingRapid prototyping, aerospace componentsParticle size: 5–50 µm (ASTM B215) ▲
RoHS/REACH compliant (EU 2011/65/EU)
High precision printing; regulatory compliance for global marketsCostly production; requires specialized handling to prevent agglomeration
Industrial AbrasivesSandblasting, surface finishingMohs hardness: 5–6 ▲
Iron content: ≥99.5% (ISO 3696)
Durable, cost-effective for large-scale abrasion tasksRisk of dust inhalation; may require PPE for safety
Catalyst SupportsChemical processing, emissions controlSurface area: 120 m²/g (ISO 9277) ▲
Pore volume: 0.5 cm³/g (ASTM F316)
Enhances reaction efficiency; reduces energy consumptionRequires controlled storage to avoid moisture absorption
Electroplating MaterialsAutomotive coatings, corrosion protectionPurity: 99.8% iron (ISO 3696) ▲
Particle consistency: ±5% deviation (ASTM B215)
Uniform coating thickness; RoHS compliance for automotive standardsSensitive to environmental contaminants during storage
Foundry ApplicationsAlloy production, mold castingMelting point: 1538°C ▲
Flowability: 40 sec/50g (Hegman gauge)
Reduces porosity in castings; improves alloy homogeneityRequires preheating to prevent moisture-related defects
Welding Flux AdditivesStructural welding, pipe fabricationChemical stability: 98% retention after 24hr @ 600°C ▲
Particle size: 10–50 µm
Enhances weld strength and ductility; minimizes spatterStorage must avoid humidity to prevent clumping

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.