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Regenerative Motor Protection Controller 72v 5000w BLDC Electric Car Conversion Kit for Low Speed Electric Vehicle

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Regenerative Motor Protection: The 72V 5000W BLDC Motor Controller enables energy-efficient power management between the battery and motor, featuring regenerative braking to recover energy and extend battery life.
  • Versatile Voltage Compatibility: Supports both 72V and 48V systems, ensuring flexibility for different electric vehicle configurations. The controller converts DC power from the battery to AC for the motor while safeguarding against overcurrent, overvoltage, and overheating.

Key features

  • 1. Advanced Material Technology

  • With a corrosion-resistant aluminum housing and high-grade components, ensure durable performance in harsh outdoor or industrial environments. The robust design withstands extreme temperatures and vibrations, outlasting plastic-based controllers in demanding applications.

  • 2. Regenerative Braking System

  • With built-in regenerative braking technology, recover kinetic energy during deceleration to recharge the battery, extending driving range by up to 15% compared to non-regenerative models*. This feature optimizes energy efficiency for frequent stop-and-go scenarios.

  • 3. High-Power Performance

  • With a 5000W output at 72V, deliver superior torque and acceleration for heavy payloads or steep inclines. This is ~30% more powerful than standard 48V controllers*, enabling smoother performance in commercial or rugged terrain use cases.

  • 4. Versatile Scenario Adaptability

  • Designed for low-speed electric vehicles (LSEVs), this kit supports both residential and commercial applications. Its continuous operation capability ensures reliability for delivery vehicles or golf carts, while user-friendly presets simplify speed and mode adjustments.

  • 5. Safety-Certified Design

  • Complies with automotive-grade safety standards (e.g., IP67 waterproofing and CE certification*), ensuring protection against electrical faults and environmental hazards. This meets stricter regulatory requirements compared to uncertified alternatives.

Product details

Regenerative Motor Protection Controller 72v 5000w BLDC Electric Car Conversion Kit for Low Speed Electric Vehicle

The Regenerative Motor Protection Controller 72v 5000w BLDC Electric Car Conversion Kit is designed to enhance safety and efficiency in low-speed electric vehicles (LSEVs). With advanced regenerative braking and multi-layered protection features, it ensures reliable performance for applications like golf carts, neighborhood vehicles, and utility EVs.

Technical specifications

FeatureSpecificationBenefit
Rated Voltage48V / 72VSupports versatile LSEV applications
Power Handling5000WDrives high-torque BLDC motors
Protection FeaturesOvercurrent, overheat, short-circuitPrevents system damage in harsh conditions
Regenerative BrakingEnergy recovery during decelerationExtends battery life by up to 20%
MaterialAluminum alloy housingDurable and lightweight design
CertificationsCE, RoHSMeets global safety and environmental standards

Customization guide

Adjustable voltage thresholds (48V–72V) and PWM frequency allow customization for specific motor requirements. Users can also modify current limits to optimize energy recovery rates for unique load scenarios.

Get inspired

With regenerative braking, you can recover energy during deceleration to extend your vehicle’s range. The controller’s robust over-protection system ensures safety in extreme temperatures or uneven terrain, making it ideal for both urban and off-road LSEVs.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Voltage Range48V48V–72V48V–96V*
Power Handling5000W6000W (+20%)7000W (+40%)
Efficiency92%94% (+2%)96% (+4%)
CertificationsCE, RoHSCE, RoHS, ULCE, RoHS, IEC 61800-5

Supplier's note

  1. Technical Breakthroughs:

    • Regenerative Braking: Captures kinetic energy during braking, reducing energy waste by 25% compared to traditional systems.
    • Multi-Stage Over-Protection: Combines real-time thermal monitoring and adaptive current limiting to prevent 90% of common motor failures.
    • Aluminum Housing: Cools components 30% faster than plastic enclosures, ensuring stable performance in high-heat environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for hobbyists or small-scale LSEVs (e.g., golf carts) requiring basic 48V setups.
    • Advanced Model: Suits commercial users needing 72V systems for heavier loads or longer ranges (e.g., delivery vehicles).
    • Pro Model: Designed for industrial applications (e.g., mining carts) demanding high voltage (96V) and IEC-certified reliability.

The Pro Model’s expanded voltage range enables compatibility with heavy-duty BLDC motors, while its 96% efficiency rating outperforms industry benchmarks by 8%. Pair this with its IEC certification to ensure compliance in regulated industrial settings.

Frequently asked questions

  • Which Regenerative Motor Protection Controller (72V/48V) suits small delivery vehicles?

  • How do I maintain the BLDC motor controller for longevity?

  • BLDC vs brushed motor: Which is better for electric car conversions?

  • Can this 72V 5000W kit be adapted for custom EV builds?

  • Is the controller CE/RoHS certified for safety compliance?

  • Does the 72V 5000W kit support regenerative braking?

  • What low-speed electric vehicles can this conversion kit be used for?

  • Is professional installation required for the motor controller?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Voltage SupportHeavy-duty EV trucks, industrial vehiclesIndustry Standard: 48V (IEC 60695)
Our Advanced: 72V (▲) ▲ (IEC 60695)
Supports high-power applications (e.g., cargo EVs) with 72V ▲ capacity72V systems may require specialized charging infrastructure (▲ cost)
Power CapacityHigh-performance EV conversionsIndustry Standard: 3000W (ISO 14501)
Our Advanced: 5000W (▲)
Delivers 67% more power (▲) for acceleration and load handlingHigher power may strain older battery systems (▲ compatibility checks needed)
Regenerative BrakingUrban delivery EVsIndustry Standard: No regen
Our Base/Advanced: 20% energy recovery (ISO 15140)
Recovers kinetic energy to extend battery life (▲ efficiency)Requires complex motor control software (▲ integration costs)
Protection FeaturesOff-road EVsIndustry Standard: Basic thermal protection
Our Advanced: Triple-layer (overheat/overload/short-circuit) (UL 1998)
Prevents system failures in harsh environments (▲ reliability)Advanced protection adds 15% weight (▲ payload impact)
EfficiencyLong-range EVsIndustry Standard: 85% efficiency
Our Base/Advanced: 92% (▲) (IEC 60038)
Reduces energy loss by 8% (▲ range extension)Higher efficiency requires premium-grade materials (▲ cost)
WeightCompact EVs (e.g., scooters)Industry Standard: 5.2kg
Our Base: 4.8kg (▲)
Our Advanced: 5.5kg
Lighter base version ▲ improves agility and reduces chassis strainAdvanced version’s heavier weight (▲5%) may limit use in lightweight vehicles

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