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Replaceable Crimping Die Sets/jaws for Pneumatic Crimping Tool AM-30 & Electrical Crimping Tool EM-6B2, and Hand Crimping Pliers

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Crimping: Each hexagonal die is engineered for specific wire sizes and terminal types (e.g., "103" for standard terminals, "07FL" for flat terminals), ensuring secure and reliable electrical connections.
  • Tool Compatibility: Designed to fit pneumatic crimping tools (AM-30), electrical tools (EM-6B2), and hand pliers, enabling versatility across manual, electric, and pneumatic workflows.

Key features

  • 1. Durable High-Strength Steel Construction

  • With corrosion-resistant steel/carbon steel material, ensure reliable performance under heavy-duty crimping pressures. Outlast plastic or weaker alloy alternatives in demanding environments.*

  • 2. Ergonomic Hexagonal Design

  • With a hexagonal shape, achieve secure grip and stable operation compared to round dies, reducing slippage during use. Ideal for precise crimping in tight spaces.*

  • 3. Precision-Labeled Die Compatibility

  • With labeled dies (e.g., "103," "07FL"), achieve precise crimping for specific wire sizes and terminal types, minimizing errors compared to generic tools.*

  • 4. Versatile Scenario Adaptability

  • With applications spanning residential wiring and commercial electrical projects, suit both small-scale repairs and large-scale installations.*

  • 5. Electrical Safety-Compliant Materials

  • With materials designed to meet electrical safety standards, ensure secure connections that reduce fire or short-circuit risks in critical systems.*

Product details

Replaceable Crimping Die Sets/jaws for Pneumatic Crimping Tool AM-30 & Electrical Crimping Tool EM-6B2, and Hand Crimping Pliers

The Replaceable Crimping Die Sets/Jaws are precision-engineered tools designed for pneumatic crimping tools (AM-30), electrical tools (EM-6B2), and hand pliers. Crafted from high-strength steel or carbon steel, these hexagonal dies ensure durability and reliability in electrical installations, wiring harness assembly, and industrial crimping tasks. Their modular design allows quick replacement to accommodate diverse wire sizes and terminal types.

Technical specifications

FeatureSpecificationBenefit
MaterialSteel/Carbon SteelEnsures corrosion resistance and long-term use
DesignHexagonal shape with unique identifiersEasy gripping and precise die selection
CompatibilityAM-30, EM-6B2, hand pliersUniversal fit for multiple tool platforms
Wire CapacityVaried (e.g., 103, 07FL, 156W labeled)Customizable for specific terminal/wire sizes
CertificationMeets ISO 9001 standardsGuaranteed quality and safety compliance

Customization guide

Adjustable parameters such as die size (e.g., 103, 07FL) and material hardness can be tailored to meet specialized needs, such as high-voltage applications or non-standard terminal designs.

Get inspired

From residential wiring to industrial machinery, these dies deliver precision crimping for secure, fail-safe electrical connections. Their modular system streamlines workflow by adapting to any project’s requirements.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Material StrengthStandard steelCarbon steel (+15% hardness)Premium alloy (+30% hardness)*
Precision Tolerance±0.2mm±0.1mm±0.05mm
Wire Range14-8 AWG18-6 AWG22-4 AWG
CompatibilityAM-30, EM-6B2All AM/EM seriesAll tools + custom adapters

Supplier's note

  1. Technical Breakthroughs:

    • Material Upgrades: Carbon steel in Advanced/Pro models provides 15-30% higher durability than Base steel, ideal for heavy-duty industrial use.
    • Precision Engineering: The Pro model’s ±0.05mm tolerance ensures crimping accuracy 50% better than industry benchmarks, reducing connection failures.
    • Universal Compatibility: Pro’s expanded wire range (22-4 AWG) and custom adapters enable seamless integration with legacy and modern systems.
  2. Version Selection Guide:

    • Base Model: Best for occasional users (e.g., small-scale electricians) needing basic crimping for standard 14-8 AWG wires.
    • Advanced Model: Suited for professional electricians handling medium-gauge wires (18-6 AWG) in commercial installations.
    • Pro Model: Essential for industrial technicians requiring extreme durability (e.g., automotive or aerospace) and ultra-precise crimps.

With the Pro Model’s premium alloy, you can achieve crimping forces 20% stronger than traditional dies, ensuring secure connections even in harsh environments. Pair its high precision with carbon steel for long-term reliability in high-voltage systems.

Frequently asked questions

  • Which replaceable crimping die sets are compatible with the AM-30 pneumatic tool and EM-6B2 electrical tool?

  • How do I choose the right crimping die for different wire sizes and terminal types?

  • What are the benefits of using replaceable steel crimping dies over fixed jaws?

  • How do I clean and maintain carbon steel crimping dies to prevent rust?

  • How often should I replace crimping dies for optimal performance?

  • Why are steel crimping dies preferred over alloy alternatives for electrical work?

  • Can these dies be customized for non-standard terminal types or applications?

  • Are these crimping dies certified for electrical safety standards?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material QualityIndustrial electrical installationsIndustry Standard: Mild steel (ASTM A36)
Our Base: Steel (ASTM A304) ▲
Our Advanced: Carbon steel (ASTM A366) ▲▲
Enhanced corrosion resistance (resists rust in humid environments)Advanced tier may require specialized storage (moisture-sensitive coating)
Crimping PrecisionPrecision electronics assemblyIndustry Standard: ±0.5mm (ISO 17595)
Our Base: ±0.3mm ▲
Our Advanced: ±0.2mm ▲▲
Ensures secure connections in delicate circuits (e.g., automotive wiring)Higher precision tools may be bulkier (less portable for fieldwork)
Customization OptionsDiverse wiring projectsIndustry Standard: 10+ standard dies
Our Base: 15 dies ▲
Our Advanced: 20+ specialized dies ▲▲
Supports niche applications (e.g., aerospace-grade terminals)Advanced sets add complexity (requires training to use all dies)
DurabilityHigh-volume manufacturingIndustry Standard: 5,000 cycles
Our Base: 7,500 cycles ▲
Our Advanced: 10,000 cycles ▲▲
Reduces downtime in industrial settings (e.g., automotive assembly lines)Advanced dies may have heavier weight (fatigue risk for prolonged use)
WeightField maintenanceIndustry Standard: 1.2kg
Our Base: 1.1kg ▲
Our Advanced: 1.0kg ▲▲
Lightweight design improves ergonomics (reduces strain during long shifts)Lighter materials may compromise durability for heavy-duty tasks
CompatibilityMulti-tool workshopsIndustry Standard: 2 tool models
Our Base: 3 tools ▲
Our Advanced: 5+ tools ▲▲
Works seamlessly with AM-30/EM-6B2 and other brands (e.g., TE Connectivity)Cross-brand compatibility may require adapter kits (additional cost)

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