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Replacing Krones Contiroll Wrap-around Roll-fed OPP Labeler Bottle Change Parts Star Wheel and Feeding Screw

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Star Wheel & Feeding Screw Replacement: Designed to automate bottle alignment and feeding in roll-fed OPP labeling systems, ensuring precise placement for round glass or plastic bottles.
  • Rotational Efficiency: The gear-like structures enable smooth, high-speed operation, maintaining consistency in label application across commercial labeling processes.

Key features

  • 1. Hybrid Material Construction for Durability and Flexibility

  • With a combination of corrosion-resistant metal gears and flexible elastomer components, you can ensure long-lasting performance in high-stress industrial environments while maintaining smooth operation for delicate materials like glass and plastic bottles.

  • 2. Modular Design for Customizable Assembly

  • With a modular structure featuring quick-release bolts and symmetrical gear alignment, you can easily adapt the component to different labeling systems or bottle sizes without full disassembly.

  • 3. High-Power Electric Drive for Precision Control

  • With a 3kW electric motor (3000W), you can achieve precise rotational speed and torque for consistent label placement, enabling up to 20% faster bottle throughput compared to pneumatic-driven models.

  • 4. Multi-Material Compatibility for Diverse Applications

  • With engineered compatibility for glass, plastic, and round bottles, you can seamlessly integrate the component into beverage, cosmetic, or pharmaceutical packaging lines, ensuring reliability across industries.

  • 5. Industrial-Grade Safety and Compliance

  • With materials designed to meet ISO 9001 and food-grade safety standards*, you can ensure compliance with global packaging regulations for food-contact applications.

Product details

Replacing Krones Contiroll Wrap-around Roll-fed OPP Labeler Bottle Change Parts Star Wheel and Feeding Screw

The Replacing Krones Contiroll Wrap-around Roll-fed OPP Labeler Bottle Change Parts Star Wheel and Feeding Screw is a precision-engineered component designed for automated labeling systems. Its modular construction, durable materials, and electric-driven mechanism ensure seamless integration into high-speed production lines handling glass and plastic bottles.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionStainless Steel Gears, High-Impact Polycarbonate Housing, Elastomeric Rubber BaseHigh-speed labeling of glass/plastic bottles in automated lines
Power Requirement3kW Electric Motor (3000W)Energy-efficient operation in industrial settings
Bottle CompatibilityRound Bottles (Diameter 30-100mm)Versatile for beverage and cosmetic bottles
Warranty3-Month Standard WarrantyQuick replacement for critical production parts

Customization guide

  • Adjustable Gear Ratios: Customize rotational speed to match production line requirements.
  • Material Upgrades: Swap elastomeric rubber for chemical-resistant silicone in harsh environments.
  • Modular Assembly: Reconfigure bolt positions to adapt to non-standard bottle dimensions.

Get inspired

With its elastomeric rubber base, this component ensures smooth handling of fragile glass bottles in high-speed labeling lines. The hardened steel gears in the Pro Model provide unmatched durability for 24/7 operations, while the modular design allows quick adjustments to meet evolving production needs.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Durability RatingStandard SteelHardened Steel (+20%)Aerospace Alloy (+40%)
Precision±0.5mm±0.3mm (+40%)±0.1mm (+80%)
Max RPM6080 (+33%)100 (+67%)

Supplier's note

  1. Technical Breakthroughs:

    • Aerospace Alloy Gears (Pro Model): Triple the corrosion resistance of industry standards, enabling safe use in chemical-heavy environments.
    • Precision Engineering: The Pro Model’s ±0.1mm tolerance ensures label alignment accuracy 80% better than base models.
    • Modular Design: Adjustable bolt patterns reduce downtime by 50% during bottle size changes.
  2. Version Selection Guide:

    • Base Model: Ideal for low-volume production lines with standard glass/plastic bottles.
    • Advanced Model: Suitable for mid-scale operations requiring faster speeds (80 RPM) and moderate durability.
    • Pro Model: Best for high-volume, 24/7 production lines handling fragile or chemically sensitive bottles. With its aerospace alloy construction, the Pro Model outperforms industry benchmarks in both longevity and precision.

Frequently asked questions

  • Which Replacing Krones Contiroll Star Wheel suits round glass bottles in high-speed labeling?

  • How to clean the feeding screw of a Krones Contiroll labeler?

  • Metal vs. Plastic in Star Wheels: Which is better for high-impact labeling?

  • Can the Krones Contiroll Star Wheel be customized for oval bottles?

  • Is this part FDA-approved for food-grade labeling?

  • Does the 3kW electric-driven feeding screw support continuous operation?

  • What does the 3-month warranty cover for Krones Contiroll replacement parts?

  • Are these parts suitable for both glass and plastic bottles?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production linesIndustry: Semi-automatic (ISO 9283 Class 2)Our Base: Basic automatic (Class 3) ▲Our Advanced: Fully automatic (Class 4) ▲▲
Minimal operator intervention needed▲▲ indicates 40% faster cycle time vs. industry standard (ISO 9283)Advanced reduces labor costs by 35% (▲▲ = 20% faster than Base)Advanced systems require 20% higher initial investment (▲▲)

| Bottle Compatibility | Packaging round bottles of varying sizes | Industry: Round bottles only (ISO 10220) | Our Base: Round bottles (ISO 10220) | Our Advanced: Round + Oval (ISO 10220 + 10221) ▲ |
| | (e.g., 200ml to 2L) | ▲ indicates support for oval bottles (▲ = 15% fewer changeovers) | Advanced accommodates 30% more bottle shapes, reducing downtime | Base requires manual adjustments for non-round bottles (▲ = limitation removed) |

| Drive Type | Energy-sensitive facilities | Industry: Hydraulic (IEC 60204) | Our Base: Electric (IEC 60034) ▲ | Our Advanced: Hybrid (IEC 60034 + 60204) ▲▲ |
| | Low noise and energy efficiency | ▲▲ achieves 25% lower energy consumption (▲ = 15% vs. Base) | Advanced combines electric precision with hydraulic torque for heavy loads | Hybrid systems add 10% weight (▲▲ = trade-off for versatility) |

| Power Efficiency | Energy-sensitive facilities | Industry: 4.5 kW (IEC 60038) | Our Base: 3 kW (IEC 60038) ▲ | Our Advanced: 2.8 kW (IEC 60038) ▲▲ |
| | Cost-conscious operations | ▲▲ reduces energy costs by 38% (▲ = 33% vs. Base) | Advanced version maintains 95% torque of Base (▲▲ = efficiency vs. power) | Base may underperform in high-throughput scenarios (▲ = limitation) |

| Material Compatibility | Glass/plastic/metal packaging lines | Industry: Glass only (ASTM C642) | Our Base: Glass + Plastic (ASTM C642 + D638) ▲ | Our Advanced: All materials (ASTM C642 + D638 + A370) ▲▲ |
| | Multi-material production environments | ▲▲ supports 50+ material types (▲ = 20% more than Base) | Advanced eliminates need for multiple machines (▲▲ = cost savings) | Advanced requires specialized safety protocols (▲▲ = added complexity) |

| Warranty Period | Businesses prioritizing long-term ROI | Industry: 12 months | Our Base: 3 months | Our Advanced: 24 months ▲▲ |
| | High uptime critical | ▲▲ doubles industry standard (▲▲ = 21 months vs. Base) | Advanced offers 24/7 technical support (▲▲ = premium service) | Base warranty shorter than industry average (▲▲ = risk mitigation gap) |

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