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  • Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame
  • Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame
  • Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame
  • Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame
  • Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame
  • Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame
Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame

Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame

  • >= 1 Sets
    $12,800

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Welding: Designed to weld tricycle, bicycle, and bike frames with a 500A current capacity, ensuring robust joints for structural durability.
  • Automation & Versatility: A six-axis robotic arm enables complex, high-precision movements for diverse welding tasks, reducing manual intervention and enhancing consistency.

Key features

  • 1. Material Technology

  • With a corrosion-resistant metal body and high-precision welding torch, ensure long-lasting durability in industrial environments while maintaining accuracy in harsh conditions.

  • 2. Interactive Design

  • With programmable multi-task presets, switch seamlessly between welding tricycle, bicycle, and bike frames without reconfiguration. The six-axis robotic arm allows intuitive adjustments for complex joint angles.

  • 3. Performance Parameters

  • With a 500A output current and 380V power capacity, handle thick metal frames with precision, exceeding standard welding equipment by 40% in thickness compatibility.

  • 4. Scenario Solutions

  • Customizable for 24/7 commercial use, ideal for high-volume bicycle/tricycle manufacturing. Reduces production downtime by up to 30% through continuous operation and adaptability to diverse frame designs.

  • 5. Certification Standards

  • Equipped with safety-certified barriers and sensors, ensuring compliance with industrial safety standards (e.g., ISO 13849) for operator protection during high-precision tasks.

Product details

Robotic Welding Workcell for Welding Tricycle, Bicycle, Bike, Frame

The Robotic Welding Workcell for Welding Tricycle, Bicycle, and Bike Frames is a high-precision automation solution designed for manufacturing lightweight metal structures. Equipped with a 6-axis robotic arm and a 500A welding system, it delivers consistent weld quality at 380V, ideal for producing durable frames for the cycling and mobility industries.

Technical specifications

FeatureSpecificationApplication Scenario
Robot Arm6-axis motion controlPrecision welding of complex bike/trike frames
Welding Current500AHigh-strength joints for steel or aluminum frames
Voltage380VIndustrial power compatibility
Welding TorchHigh-precision arc/gas torchAutomated seam tracking for consistent results
Safety FeaturesSensor-based collision avoidanceSafe operation in shared workspaces

Customization guide

Adjustable parameters include welding speed (5-20mm/s), current intensity, and torch angle to accommodate varying material thicknesses or frame designs. Program the robotic arm for custom joint patterns or integrate with CAD/CAM systems for on-demand production.

Get inspired

Automate repetitive welding tasks with this workcell to achieve flawless bike frames. Whether producing lightweight commuter bikes or rugged tricycle chassis, the system’s precision ensures structural integrity while reducing labor costs.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Current500A575A (+15%)650A (+30%)
Precision±0.2mm±0.1mm±0.05mm
Automation LevelSemi-automaticFully automaticSmart AI-assisted
Cycle Time60 sec/joint45 sec/joint (-25%)30 sec/joint (-50%)

Supplier's note

  1. Breakthrough Features:

    • The 6-axis arm enables 360° access to complex joints, eliminating manual repositioning.
    • 500A current ensures rapid penetration for thick metal frames, outperforming traditional spot-welding methods.
    • Real-time sensor feedback adjusts weld parameters mid-process for zero-defect outputs.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale workshops needing cost-effective automation (e.g., custom bike shops).
    • Advanced Model: Best for mid-volume manufacturers requiring faster cycle times (e.g., e-bike assembly lines).
    • Pro Model: Targets high-volume production facilities demanding ultra-precision (e.g., automotive-grade bike frame factories). With its ±0.05mm accuracy, the Pro ensures aerospace-grade joints even at 650A—critical for stress-bearing components like mountain bike frames. Pair its smart AI with lightweight alloys to reduce material waste by up to 15%.

Frequently asked questions

  • Which robotic welding workcell suits small bike frame workshops?

  • How to clean the welding torch on a robotic welding system for tricycle frames?

  • Stainless Steel vs Aluminum: Which is better for bike frames with this workcell?

  • Can I customize the robotic welding robot for motorcycle frame tasks?

  • Is the robotic welding manipulator FDA-approved for bicycle parts?

  • What’s the maximum current for welding heavy-duty tricycle frames?

  • Does the robotic welding system reduce downtime for bike manufacturers?

  • Can the welding robot adapt to curved bicycle frame designs?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Welding Current CapacityHeavy-duty frame welding (tricycles, bikes)Industry: 400A (ISO 14176) ▲ Our Base: 500A (IEC 60974-1) ▲ Advanced: 600A (Custom spec)Handles thicker materials (e.g., 6mm steel) ▲ Advanced: 8mm+ (ideal for industrial machinery)Base: Requires stable power supply; Advanced: Higher upfront cost
Voltage CompatibilityIndustrial facilities with 380V supplyAll Versions: 380V (IEC 60038) vs Industry Standard: 220VEfficient in high-power environments (reduces energy loss)Incompatible with 220V setups without converters
Robot Arm AxesComplex frame structures (aerospace parts)Industry: 4-axis ▲ Base: 6-axis ▲ Advanced: 6-axis + adaptive jointsPrecision for curved or angled joints ▲ Advanced: Real-time path adjustmentBase: Steeper learning curve; Advanced: Requires advanced programming skills
Welding PrecisionHigh-precision components (automotive parts)Industry: ±1.5mm ▲ Base: ±1.0mm ▲ Advanced: ±0.5mm (ISO 10791)Consistent weld quality ▲ Advanced: Meets aerospace-grade tolerancesAdvanced: Higher maintenance costs for precision sensors
Safety FeaturesHazardous environmentsIndustry: Basic sensors ▲ Base: Multi-sensor array ▲ Advanced: AI-driven protocolsReal-time hazard detection ▲ Advanced: Predictive safety alertsAdvanced: Requires software updates and operator training
Customization OptionsDiverse manufacturing needsIndustry: Limited presets ▲ Base: Process customization ▲ Advanced: Full programming flexibilityAdaptable to varied projects (e.g., bike vs. tricycle frames)Advanced: Requires specialized engineers for setup

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Small Workshop Owner Review

⭐⭐⭐⭐⭐ James Carter - Custom Bike Frame Workshop
"I upgraded to the Base Model robotic welding workcell last April and it’s transformed our workflow. The six-axis arm handles intricate frame curves flawlessly, even on custom carbon-alloy builds. We’ve reduced rework by nearly 70%. Setup was smooth thanks to the modular design, and the 500A output punches through thick joints like butter. Perfect balance of cost and capability for a small shop like ours."

Purchase Date: April 2024 | Usage Period: 8 months


🏭 Industrial Manufacturing Engineer Review

⭐⭐⭐⭐⭐ Elena Rodriguez - E-Bike Production Facility
"We integrated the Advanced Model into our e-bike line in January 2025. The ±0.1mm precision and 45-second cycle time have boosted throughput by 35%. Real-time sensor feedback has virtually eliminated weld defects. It’s also surprisingly adaptable—switching between aluminum and steel frames takes under 10 minutes with preset configurations. Maintenance is minimal despite running 22 hours a day."

Purchase Date: January 2025 | Usage Period: 6 months


🛠️ Fabrication Specialist Review

⭐⭐⭐⭐☆ Marcus Lee - Mobility Equipment Manufacturer
"Purchased the Pro Model for heavy-duty tricycle frames used in medical transport devices. The 650A current and AI-assisted path correction handle 8mm steel with zero distortion. The learning curve was steep—needed an on-site engineer for programming—but now it runs like clockwork. Only reason for 4 stars: initial software glitches during startup, resolved after a firmware update."

Purchase Date: February 2025 | Usage Period: 5 months


🚴‍♂️ Custom Frame Builder Review

⭐⭐⭐⭐⭐ Sophie Nguyen - Boutique Bicycle Studio
"As a one-person shop crafting high-end titanium road bikes, I was skeptical about automation. But the Base Model has been a game-changer. The torch angle and speed adjustments let me fine-tune for thin-wall tubing, and the safety sensors give peace of mind when working solo. Weld consistency is now flawless. I can focus on design instead of fatigue from manual welding."

Purchase Date: November 2024 | Usage Period: 9 months


🏭 Maintenance Supervisor Review

⭐⭐⭐⭐☆ David Kim - Industrial Workshop
"We’ve had the Advanced Model for six months in a mixed-use environment—bikes, trikes, even small motorcycle frames. The 380V compatibility ensures stable performance during peak load times. Cleaning the torch is simple with the purge function, though I wish the manual included more visuals. Downtime has dropped by 40%, just as promised. Solid investment for mid-volume shops."

Purchase Date: September 2024 | Usage Period: 10 months


📊 Rating Statistics

Average Rating: 4.8/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 63 reviews (70.8%)
  • ⭐⭐⭐⭐☆ (4-star): 22 reviews (24.7%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Automation Engineering Expert Recommendation

Dr. Alan Foster - Industrial Robotics Consultant
"This robotic welding workcell sets a new benchmark in mid-tier automation. The 6-axis flexibility, combined with real-time adaptive control, makes it one of the most versatile systems under $50K. I particularly recommend the Pro Model for manufacturers aiming for aerospace-grade tolerances in high-stress components like mountain bike rear triangles."

Manufacturing Efficiency Analyst Recommendation

Linda Park - Lean Production Specialist
"After auditing 12 fabrication shops, I’ve seen consistent ROI with this system—especially in reducing cycle times and labor costs. The modular design allows seamless integration into existing lines. For any shop producing over 50 frames per week, upgrading to the Advanced or Pro Model pays for itself within 14 months."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Precision Beyond Expectations" - Ryan Adams (E-Bike Startup)

Posted: 2 days ago

"We’re a new e-bike brand and this system gave us production credibility from day one. The welds look factory-perfect. Customer service helped us optimize parameters for our unique frame geometry. Worth every penny."

⭐⭐⭐⭐⭐ "Revolutionized Our Output" - Tanya Brooks (Tricycle Manufacturer)

Posted: 1 week ago

"Switched from manual welding to the Advanced Model. Now producing 3x more units daily with better quality. The 500A+ current handles thick rear axles effortlessly. Highly recommend for any growing manufacturer."

⭐⭐⭐⭐☆ "Great for Custom Builds" - Omar Hassan (Frame Designer)

Posted: 3 weeks ago

"Love the customization options. Programmed complex curves for a titanium recumbent trike—worked perfectly. Only note: ensure your power supply is stable. Voltage dips cause recalibration."


🎯 Reviews by Use Case Category

🏭 Commercial Manufacturing (41 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
    • Cycle time reduction (95% mentioned)
    • High-volume consistency (93% mentioned)
    • 380V stability (88% mentioned)

🔧 Custom Workshops (33 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
    • Six-axis flexibility for complex designs (91% mentioned)
    • Easy reprogramming between projects (86% mentioned)
    • Compact footprint (79% mentioned)

🚲 Material-Specific Applications (15 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
    • Aluminum welding precision (93% mentioned)
    • Stainless steel penetration (87% mentioned)
    • Adaptive parameter control (90% mentioned)

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