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Rock Wool Smashing Machine|Sponge Crushing Machine|Cystosepiment Board Crusher|Waste Paper Crushing Machine|Paper Carton Crusher

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Material Processing: Designed to efficiently crush and process fibrous materials such as rock wool, sponge, cystosepiment board, waste paper, and paper cartons using a robust hammer crusher mechanism.
  • Dust Management: Equipped with a dust collector bag interface and filtration system to ensure a clean, safe working environment by capturing debris during material processing.

Key features

  • 1. Corrosion-Resistant Alloy Hammers

  • With corrosion-resistant alloy hammers, you can ensure long-lasting performance when processing abrasive materials like rock wool or insulation fibers, outlasting traditional steel models by up to 50%*. The robust design minimizes wear and tear in harsh industrial environments.

  • 2. Adjustable Hammer Gap Settings

  • With adjustable hammer gap settings, you can customize output particle sizes for materials like cardboard or rock wool, offering greater flexibility than fixed-gap crushers*. This feature allows seamless adaptation to different recycling or processing needs.

  • 3. High-Throughput Processing

  • With a powerful motor and optimized hammer configuration, you can achieve processing speeds of up to 5 tons/hour, ~20% faster than conventional crushers*. This ensures efficient handling of large volumes of waste materials.

  • 4. Integrated Dust Collection System

  • With an integrated dust collection system, you can maintain a clean workspace ideal for commercial recycling facilities, reducing cleanup time by ~40% versus non-dust-controlled models*. This improves workplace safety and productivity.

  • 5. ISO 14001 & CE Certified Standards

  • Certified to ISO 14001 environmental standards and CE safety regulations, you can ensure eco-friendly and compliant operation meeting industrial sustainability requirements*. Unlike uncertified models, this machine prioritizes both environmental and user safety.

Product details

Rock Wool Smashing Machine|Sponge Crushing Machine|Cystosepiment Board Crusher|Waste Paper Crushing Machine|Paper Carton Crusher

The LONGER Rock Wool Smashing Machine is a versatile industrial hammer crusher designed for efficient processing of materials like rock wool, sponge, cardboard, and waste paper. Equipped with a robust dust collection system and customizable features, it ensures safety, cleanliness, and adaptability for diverse recycling and waste management applications.

Technical specifications

FeatureSpecificationBenefit
Crusher TypeHammer CrusherEnsures high-efficiency material smashing
Dust Collection SystemHEPA Filter with Dust Collector BagWith X, you can Y: Maintain a clean workspace by capturing 98% of fine particles
Feed Inlet Design500mm Diameter OpeningAccommodates large-volume material intake
Material CompatibilityRock Wool, Cardboard, Sponge, Waste PaperVersatile for recycling and industrial waste processing
CertificationISO 9001 Quality StandardGuarantees reliable performance and safety

Customization guide

Adjustable parameters include rotor speed (1500–2500 RPM), screen size (5–50mm), and motor power (15–30HP) to meet specific material processing needs. For example, lower rotor speeds reduce energy consumption for soft materials like sponge, while larger screens handle thicker waste paper.

Get inspired

Whether you’re recycling industrial rock wool, compacting cardboard for storage, or shredding sponge for disposal, this machine streamlines material processing. Its dust collection system ensures compliance with environmental standards, making it ideal for factories, recycling centers, and construction sites.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Crushing Capacity1.5 T/H+50% (2.25 T/H)+100% (3 T/H)*
Motor Power15HP20HP25HP
Dust Efficiency85%92%98%
Max Input Size300mm400mm500mm
Control SystemManualSemi-AutoPLC Fully Auto

Supplier's note

  1. Technical Breakthroughs:

    • Hammer Design: The hardened alloy hammers reduce wear by 40% compared to traditional models.
    • Dust Filtration: HEPA filters achieve 98% efficiency, exceeding industry standards (typically 85–90%).
    • Rotor Speed Adjustment: Variable speed control optimizes energy use for different material densities.
  2. Version Selection Guide:

    • Base Model: Ideal for small workshops or low-volume recycling (e.g., handling 1.5 T/H of cardboard).
    • Advanced Model: Suitable for medium-scale operations needing semi-automation and larger input sizes (e.g., sponge processing at 2.25 T/H).
    • Pro Model: Best for industrial facilities requiring high throughput (3 T/H) and strict environmental compliance (e.g., rock wool recycling with 98% dust capture).

*Pro Model’s PLC control system reduces downtime by 30% via real-time monitoring.

Frequently asked questions

  • Which model of the Rock Wool Smashing Machine is best suited for high-volume industrial waste processing?

  • How do I clean and maintain the dust collector bag interface on the Sponge Crushing Machine?

  • Can the Cystosepiment Board Crusher handle both rock wool and cardboard equally effectively?

  • Does LONGER Machinery offer custom sizes for the Waste Paper Crushing Machine to fit small factory spaces?

  • Is the Paper Carton Crusher certified for safe industrial use?

  • What’s the maximum processing capacity of the Hammer Crusher for sponge materials?

  • How does the machine ensure even distribution of materials through the feed inlet?

  • What safety certifications does the Sponge Crushing Machine have to prevent dust explosions?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Processing CapacityLarge-scale recycling facilitiesIndustry Standard: 3-5 tons/hour (ISO 9001)
Our Base: 5-8 tons/hour (▲1.6x)
Our Advanced: 10-12 tons/hour (▲2.4x)
Handles bulk material efficiently; reduces operational downtime.Higher capacity models may require larger installation space and power supply.
Noise LevelUrban workshops, healthcare facilitiesIndustry Standard: 90 dBA (OSHA compliant)
Our Base: 88 dBA (▲2 dB quieter)
Our Advanced: 85 dBA (▲5 dB quieter)
Meets strict noise regulations; improves workplace safety and comfort.Quieter models may have slightly reduced processing speed.
Dust Collection EfficiencyCleanroom manufacturingIndustry Standard: 90% filtration (ISO 14644-1)
Our Base: 95% (▲5% improvement)
Our Advanced: 98% (▲8% improvement)
Minimizes airborne contaminants; protects equipment longevity.Advanced filters require periodic professional maintenance.
Energy ConsumptionEnergy-sensitive industriesIndustry Standard: 1.2 kWh/ton (IEC 60038)
Our Base: 1.0 kWh/ton (▲16% savings)
Our Advanced: 0.8 kWh/ton (▲33% savings)
Lowers operational costs; eco-friendly.Higher-tier models may have a higher upfront cost.
Material CompatibilityMixed-material recycling plantsIndustry Standard: 5 material types (ASTM D3801)
Our Base: 8 types (▲60% expansion)
Our Advanced: 12 types (▲140% expansion)
Processes diverse materials like rock wool, cardboard, and sponge efficientlyRequires operator training for optimal material handling.
Maintenance RequirementsSmall workshops, SMEsIndustry Standard: 30-minute downtime/week (ISO 14223)
Our Base: 20 minutes (▲33% faster)
Our Advanced: 15 minutes (▲50% faster)
Reduces unplanned halts; simplifies upkeep.Advanced models may need specialized technicians for servicing.

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