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  • Round Circle Cutting Machine to Cut Sponge
  • Round Circle Cutting Machine to Cut Sponge
  • Round Circle Cutting Machine to Cut Sponge
  • Round Circle Cutting Machine to Cut Sponge
  • Round Circle Cutting Machine to Cut Sponge
  • Round Circle Cutting Machine to Cut Sponge
Round Circle Cutting Machine to Cut Sponge

Round Circle Cutting Machine to Cut Sponge

$9000.00-$12000.00/ Set|1 Set/Sets(Min. Order)

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)
Voltage(Min.Order: 1 pieces)
Color(Min.Order: 1 pieces)

Round Circle Cutting Machine to Cut Sponge

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Circular Cutting: Equipped with a PLC control system and an adjustable cutting tool mounted on a movable arm, enabling precise circular cuts on sponge materials of varying thicknesses and sizes.
  • Heavy-Duty Material Processing: Designed for industrial-grade use, featuring a robust metal frame and a large circular platform to handle large, heavy, or irregularly shaped sponge materials.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With its corrosion-resistant metal body, the machine ensures long-lasting durability in industrial environments. ~30% more resistant to wear and tear compared to plastic-based models*. The robust design supports heavy-duty use, making it ideal for demanding applications.

  • 2. PLC Control System with Multi-Program Presets

  • With a PLC control system, you can program precise cutting parameters and store multi-program presets for quick task switching. This eliminates manual adjustments, streamlining workflows compared to traditional manual setups*.

  • 3. High-Capacity Processing Performance

  • With an adjustable cutting tool and large platform, the machine handles materials up to 50mm thick at speeds ~20% faster than conventional models*. Its versatility accommodates diverse sponge thicknesses, optimizing productivity in foam cutting operations.

  • 4. Industrial-Grade Continuous Operation

  • Designed for continuous 24/7 commercial use, it maintains precision in heavy-duty scenarios like automotive or packaging sectors. Unlike home-use models, it ensures reliability under prolonged operation without performance degradation*.

  • 5. Safety-Compliant Industrial Design

  • Complying with international safety standards (e.g., CE certification), the machine features safety barriers and warning labels to protect operators. Advanced safeguards ensure safe operation in industrial environments*.

Product details

Round Circle Cutting Machine to Cut Sponge

The Round Circle Cutting Machine is a robust industrial tool designed for precise sponge cutting, featuring a PLC-controlled system, adjustable cutting tools, and safety-enhanced construction. Its circular platform and movable arm enable versatile material handling, while customizable parameters ensure adaptability to diverse cutting needs.

Technical specifications

FeatureSpecificationBenefit
Material/StructureMetal frame with composite platformHigh durability for heavy-duty use
Control SystemPLC (Programmable Logic Controller)Precise, programmable cutting accuracy
Cutting ToolAdjustable movable armCustomizable cutting diameter and angle
Safety FeaturesIntegrated barriers and warning labelsOperator protection during operation
Platform Size1.2m diameter circular baseSupports large or heavy material handling

Customization guide

Adjustable parameters include cutting diameter (up to 1.0m), speed settings (0.5–3.0 m/min), and material thickness tolerance (5–50mm). Customize these to meet specific requirements for sponge density, pattern complexity, or production volume.

Get inspired

With its PLC-driven precision and industrial-grade build, this machine streamlines sponge cutting for automotive seating, furniture padding, or packaging industries. The adjustable arm and large platform ensure efficiency even with bulky materials.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Max Cutting Diameter0.8m1.0m (+25%)1.2m (+50%)
Speed Range0.5–2.0 m/min0.5–2.5 m/min0.5–3.0 m/min (+50%)
Control SystemBasic PLCSmart PLC with IoTAdvanced PLC + AI optimization
Safety FeaturesStandard barriersAuto-shutdown sensorsDual-layer protection (+40% safety rating)

Supplier's note

  1. Key Technical Breakthroughs:

    • PLC Control System: Enables programmable precision, reducing human error by 30% compared to manual systems.
    • Adjustable Movable Arm: Customizable cutting angles (up to 45°) for complex sponge patterns.
    • IoT Integration (Advanced/Pro): Real-time monitoring and remote diagnostics improve uptime by 20%.
  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs needing cost-effective, standard sponge cutting (e.g., basic furniture padding).
    • Advanced Model: Suitable for medium-scale production requiring IoT connectivity and faster speeds (e.g., automotive suppliers).
    • Pro Model: Best for heavy-duty industrial use (e.g., aerospace insulation), with 50% larger cutting capacity and triple the safety features of industry benchmarks.

With the Pro’s 1.2m cutting diameter, you can process oversized sponge sheets for large-scale applications. Pair its AI-driven PLC with the dual-layer safety system to ensure flawless, risk-free operations.

Frequently asked questions

  • Which foam cutting machine model is best for cutting sponge in small workshops?

  • How do I clean and maintain the cutting blade of the Round Circle Cutting Machine?

  • Can the machine cut different foam types like memory foam and polyurethane?

  • Is the PLC control system FDA-approved for food-safe foam cutting?

  • Can the machine be customized for specific cutting patterns or sizes?

  • Are the safety barriers and warning labels compliant with OSHA standards?

  • What’s the maximum load capacity of the circular platform?

  • Can the control panel program automated cutting routines for efficiency?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Cutting PrecisionAerospace parts, medical devicesIndustry Standard: ±2mm (ISO 230-4)
Our Base: ±1.5mm (▲18% improvement)
Our Advanced: ±1mm (▲▲33% total)
Minimizes material waste; ensures tight tolerances for critical applicationsHigher precision models increase upfront cost
Noise LevelOffice-adjacent workshopsIndustry Standard: 85 dBA (louder than a lawnmower)
Our Base: 75 dBA (▲12 dB reduction)
Our Advanced: 65 dBA (▲▲20 dB total)
Reduces noise pollution; suitable for shared spacesAdvanced models may require additional soundproofing for extreme quietness
Material ThicknessMattress production, insulation panelsIndustry Standard: Up to 50mm
Our Base: 70mm (▲40% capacity)
Our Advanced: 100mm (▲▲100% total)
Handles thick foam for high-demand applicationsLarger footprint and weight; may require reinforced mounting
Control SystemHigh-volume manufacturingIndustry Standard: Manual dials
Our Base: PLC with basic touchscreen (▲Automation)
Our Advanced: CAD-integrated PLC (▲▲Full customization)
Streamlines workflows; reduces operator errorAdvanced systems require training and CAD software expertise
Safety FeaturesBusy industrial workshopsIndustry Standard: Basic guards
Our Base: Emergency stop + light curtains (▲ISO 13850 compliant)
Our Advanced: Dual safety systems (▲▲Redundant safeguards)
Lowers accident risk; meets OSHA standardsAdvanced safety adds complexity and cost to installation
Customization OptionsPrototyping, bespoke designsIndustry Standard: Limited blade adjustments
Our Base: Adjustable blade angles (▲20+ presets)
Our Advanced: Full CAD integration (▲▲Infinite design flexibility)
Supports complex geometries and unique projectsAdvanced customization requires specialized software and design skills

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