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Rubber Rotocure Machine for Making Rubber Sheet Production Line

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Rubber Sheet Production: Designed for vulcanization and curing of rubber materials using a rotocure process, enabling the production of high-quality rubber sheets with consistent thickness and durability.
  • Material Processing: Equipped with rollers and conveyor belts to handle continuous material feeding, ensuring efficient and uniform processing of raw rubber into finished sheets.

Key features

  • 1. Material Technology

  • With a corrosion-resistant metal body and industrial-grade construction, ensure long-term durability in high-stress rubber production environments.

  • 2. Interactive Design

  • With a touchscreen interface and multi-program presets, streamline setup for varying rubber thicknesses and production needs.

  • 3. Performance Parameters

  • With high-speed rollers and a conveyor system optimized for rubber sheeting, achieve output speeds up to 30% faster than standard models. Compatible with rubber sheets ranging from 1mm to 20mm thickness.

  • 4. Scenario Solutions

  • Designed for continuous 24/7 commercial operation, this machine meets the demands of large-scale rubber production. Modular customization allows seamless adaptation to produce diverse rubber sheet products.

  • 5. Certification Standards

  • Built with ISO-certified safety features (e.g., emergency stops, guarded rollers), ensuring compliance with global industrial safety standards.

Product details

Rubber Rotocure Machine for Making Rubber Sheet Production Line

The Rubber Rotocure Machine is a high-capacity industrial solution for producing rubber sheets, designed for automation, safety, and customization. Its robust construction and modular design enable seamless adaptation to diverse material processing needs, while advanced safety features ensure operator protection in industrial environments.

Technical specifications

FeatureSpecificationApplication Scenario
Material ProcessingProcesses rubber sheets up to 20mm thickness; compatible with natural/synthetic rubbersManufacturing automotive parts, industrial gaskets, and construction materials
ModularityAdjustable rollers (diameter: 150-300mm) and interchangeable conveyor belts (width: 1.2-2.5m)Customizing production lines for varying material thicknesses or output volumes
Automation LevelPLC-controlled touchscreen interface with real-time monitoring and error alertsEnsuring consistent quality in high-volume production environments
Safety FeaturesReinforced safety guards, emergency stop systems, and IP65-rated inspection panelsMitigating risks in industrial settings with heavy machinery operation

Customization guide

Adjustable parameters include roller diameter, conveyor belt width, and heating temperature range to meet specific production needs. For instance, reducing roller diameter can enhance precision for thin rubber sheets, while widening the conveyor belt accommodates bulkier materials.

Get inspired

With its modular design and automation, this machine empowers manufacturers to streamline rubber sheet production efficiently. Whether producing lightweight automotive components or durable construction materials, the Rubber Rotocure Machine ensures scalability and safety.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed15m/min+20% (18m/min)+40% (21m/min)*
Max Material Thickness15mm18mm20mm
AutomationBasic PLC controlSmart diagnosticsAI-driven optimization
Safety RatingISO 13849-1ISO 13849-1 + CEISO 13849-1 + ATEX

Supplier's note

  1. Technical Breakthroughs:

    • Modular Design: Adjustable rollers and conveyor belts allow rapid reconfiguration for niche applications like medical-grade rubber sheets.
    • AI-Driven Optimization (Pro Model): Reduces energy consumption by 25% compared to traditional models through real-time process adjustments.
    • Enhanced Safety (Pro Model): ATEX certification enables safe operation in explosive environments, such as oil refineries.
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs prioritizing cost-efficiency and standard rubber sheet production (e.g., gaskets for HVAC systems).
    • Advanced Model: Suitable for mid-scale manufacturers needing diagnostics for quality control (e.g., tire production lines).
    • Pro Model: Best for high-risk industries (e.g., chemical plants) requiring extreme durability and safety, with its triple-certified materials and 20% faster curing than industry benchmarks.

*Pro Model’s speed advantage derived from advanced thermal regulation systems.

Frequently asked questions

  • Which Rubber Rotocure Machine model is best for high-volume rubber sheet production?

  • How do I clean and maintain the rollers of a Rubber Rotocure Machine?

  • Can the Rubber Rotocure Machine process natural rubber vs synthetic rubber like SBR?

  • Does the Rubber Rotocure Machine come with customization for specific rubber thickness requirements?

  • Is the Rubber Rotocure Machine compliant with industrial safety standards?

  • What energy efficiency features does the Rubber Rotocure Machine offer?

  • How does the Rubber Rotocure Machine ensure consistent rubber sheet quality?

  • Can the Rubber Rotocure Machine integrate with existing rubber production lines?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
ExtrusionProducing continuous rubber profiles (e.g., tubes, rods) for automotive/construction.Max Extrusion Length: 10m (Industry Standard) ▲ 12m (Our Base) ▲▲ 15m (Our Advanced) (Enables seamless long profiles).High output efficiency for bulk production.Requires larger facility space for longer lines.
CalenderingManufacturing flat rubber sheets for conveyor belts/flooring.Thickness Precision: ±0.5mm (Industry) ▲ ±0.3mm (Base) ▲▲ ±0.2mm (Advanced) (ISO 3801 certified).Consistent sheet quality for precision applications.Slower processing speed compared to extrusion.
VulcanizingCuring rubber sheets to enhance durability/elasticity.Temperature Control Accuracy: ±2°C (Industry) ▲ ±1.5°C (Base) ▲▲ ±1°C (Advanced) (ASTM D2000 compliance).Uniform curing reduces material waste.Higher energy consumption for precise control.
MillingMixing/refining rubber compounds for consistent texture.Mixing Capacity: 500kg/h (Industry) ▲ 600kg/h (Base) ▲▲ 700kg/h (Advanced) (ASTM D3182 standards).Efficient batch processing for large-scale production.Requires frequent blade replacement for abrasive materials.
ShapingForming complex components (e.g., gaskets, seals).Shape Complexity: Basic (Industry) ▲ Moderate (Base) ▲▲ Advanced (Advanced) (Supports 3D CAD designs).Customizable shapes for specialized applications.Longer setup time for intricate molds.
CoolingPost-curing cooling to stabilize rubber properties.Cooling Efficiency: 10°C/min (Industry) ▲ 12°C/min (Base) ▲▲ 15°C/min (Advanced) (IEC 60068-2-14 compliance).Faster cycle times improve throughput.Higher initial investment for advanced systems.

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