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SCR Catalyst for Nitric Acid (Nitrate) NOx Purification Industrial Use in Gas Disposal Machinery for Manufacturing Plant

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • NOx Emission Reduction: Designed to purify nitrogen oxides (NOx) in gas streams from nitric acid or nitrate production processes through selective catalytic reduction (SCR).
  • Honeycomb Catalytic Efficiency: The ceramic honeycomb structure maximizes surface area for optimal catalytic reactions, ensuring high purification efficiency in industrial gas disposal systems.

Key features

  • 1. Advanced Material Technology

  • With a ceramic honeycomb structure, this SCR Catalyst ensures corrosion resistance and superior thermal insulation, ideal for harsh nitric acid/nitrate environments. Unlike traditional metal-based catalysts prone to chemical degradation, this design extends longevity and reliability.*

  • 2. Modular Interactive Design

  • With a customizable honeycomb pattern, the catalyst can be tailored to specific NOx purification requirements, such as gas flow dynamics or emission targets. This adaptability outperforms rigid, one-size-fits-all solutions.*

  • 3. High-Performance Efficiency

  • With a high surface-area-to-volume ratio, the catalyst achieves up to 20% faster NOx conversion rates compared to standard SCR systems, optimizing purification in high-throughput industrial processes.*

  • 4. Industrial-Grade Scenario Solutions

  • Engineered for continuous operation in extreme temperatures (up to 850°C), this catalyst reliably supports 24/7 nitric acid plant operations. Traditional catalysts often fail under prolonged exposure to such harsh conditions.*

  • 5. Compliance-Driven Certification Standards

  • Certified to meet stringent environmental regulations for NOx emissions reduction, this catalyst ensures compliance with global industrial air quality standards. Competing products may lack comparable certification for nitric acid-specific applications.*

Product details

SCR Catalyst for Nitric Acid (Nitrate) NOx Purification Industrial Use in Gas Disposal Machinery for Manufacturing Plant

The SCR Catalyst for Nitric Acid (Nitrate) NOx Purification is a high-performance catalytic block designed for industrial gas disposal systems in manufacturing plants. Its honeycomb ceramic structure ensures efficient NOx reduction while maintaining durability under extreme temperatures. With a 1-year warranty, this catalyst is engineered to meet stringent emission standards and industrial operational demands.

Technical specifications

FeatureSpecificationBenefit
MaterialPorous ceramic with honeycomb structureSuperior thermal insulation and longevity
Honeycomb DesignHigh surface-area-to-volume ratioEnhanced catalytic efficiency and heat transfer
Thermal ResistanceOperates up to 850°CReliable performance in high-temperature environments
Warranty1 yearPeace of mind for industrial deployments
CustomizationAdjustable size, shape, and porosityTailored solutions for specific NOx reduction needs

Customization guide

Adjustable parameters such as porosity, cell density, and material composition allow customization to meet specific NOx purification targets, temperature ranges, or space constraints in manufacturing plants.

Get inspired

With its modular honeycomb design and ceramic durability, this catalyst is ideal for reducing NOx emissions in nitric acid production. Whether optimizing furnace exhaust systems or catalytic converters, this block ensures compliance with environmental regulations while maintaining operational efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Thermal Efficiency85% NOx removal+15% (98% removal)+30% (99.5% removal)*
Pressure Drop200 Pa15% lower (170 Pa)30% lower (140 Pa)
Service Life2,000 hours3,000 hours4,000 hours
Operating Temp Range600–850°CExtended to 900°CUpgraded to 950°C

Supplier's note

  1. Technical Breakthroughs:

    • Ceramic Honeycomb Structure: 40% higher surface area than traditional catalysts, enabling faster NOx conversion.
    • Triple-Layer Coating: Reduces corrosion by 50% compared to industry standards, extending lifespan in acidic environments.
    • Modular Design: Customizable porosity (10–50 pores/cm²) to match gas flow rates in diverse industrial setups.
  2. Version Selection Guidance:

    • Base Model: Ideal for standard nitric acid plants with moderate NOx levels and budget constraints.
    • Advanced Model: Suited for facilities requiring reduced pressure drop (e.g., high-throughput exhaust systems) and extended service life.
    • Pro Model: Best for extreme conditions (e.g., high-temperature furnaces) where near-complete NOx removal (>99%) and corrosion resistance are critical.

With the Pro Model’s 950°C tolerance, you can safely handle corrosive gases in nitric acid reactors. Pair its low-pressure-drop design with high thermal efficiency to minimize energy loss and maximize operational uptime.

Frequently asked questions

  • Which SCR Catalyst model is best suited for nitric acid plants in manufacturing facilities?

  • How do I maintain the honeycomb structure of the SCR Catalyst in gas disposal systems?

  • Why is ceramic material preferred over metal for NOx purification in industrial machinery?

  • Can the SCR Catalyst be customized for specific gas disposal applications?

  • Is the SCR Catalyst certified for industrial NOx purification compliance?

  • How does the honeycomb design improve NOx purification efficiency in gas disposal?

  • What warranty and support come with the SCR Catalyst for industrial use?

  • How does this SCR Catalyst compare to standard catalysts in nitric acid plants?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Thermal EfficiencyHigh-temperature industrial processes (e.g., nitric acid production)Industry Standard: 85% NOx reduction (ISO 15601)
Our Base: 90% ▲5%
Our Advanced: 95% ▲10%
▲10% higher NOx reduction in advanced models reduces emissions below regulatory thresholdsAdvanced versions may require higher initial investment due to premium materials
Chemical ResistanceAcidic environments (e.g., nitric acid plants)Industry Standard: Resists 20+ chemicals (ASTM D543)
Our Base: 30+ chemicals ▲10
Our Advanced: 50+ chemicals ▲20
▲20+ chemical tolerance in advanced models extends lifespan in corrosive settingsBase version may degrade faster in extreme chemical exposure scenarios
Structural DurabilityHigh-vibration machinery (e.g., catalytic converters in furnaces)Industry Standard: 10,000 thermal cycles (ASTM C648)
Our Base: 15,000 ▲50%
Our Advanced: 20,000 ▲100%
▲100% thermal cycle endurance in advanced models ensures reliability in harsh conditionsAdvanced versions may have heavier weight, complicating installation
Noise EmissionUrban or office-adjacent facilities requiring low noiseIndustry Standard: 50 dBA (ISO 3095)
Our Base: 45 dBA ▲5dB
Our Advanced: 40 dBA ▲10dB
▲10dB quieter advanced models comply with urban noise regulations (quieter than a refrigerator hum)Quieter models may require more frequent filter maintenance
Customization FlexibilityTailored applications (e.g., furnace-specific thermal management systems)Industry Standard: Standard sizes only
Our Base: Size customization ▲
Our Advanced: Full shape/material customization ▲▲
▲▲ Advanced customization meets unique spatial/thermal requirements in niche industriesCustom orders may have 2–3x longer lead times compared to standard models
Service LifeHigh-throughput manufacturing plants with minimal downtimeIndustry Standard: 2 years (ASTM C1036)
Our Base: 3 years ▲50%
Our Advanced: 4 years ▲100%
▲100% longer service life in advanced models reduces replacement frequency by 50%Advanced versions may require specialized handling during installation

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