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Coil Winding Machine
  • SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine
  • SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine
  • SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine
  • SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine
  • SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine
  • SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine
SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine

SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine

  • 1 - 19 Sets
    $23,999
  • >= 20 Sets
    $19,999

Customization:

Customized logo（Min.Order: 10 pieces）
Customized packaging（Min.Order: 10 pieces）
View product details

SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Stator Insertion & Wire Wrapping: Designed to precisely insert stators into AC/induction motors and automate wire wrapping/under-wire processes for electrical components.
  • CNC Automation: Equipped with CNC technology for high-precision control, ensuring consistent production of cylindrical motor parts with minimal manual intervention.

Key features

  • 1. Robust Metal Construction for Industrial Durability

    • With a corrosion-resistant metal body, ensure long-lasting durability and stability in harsh industrial environments.

  • 2. Programmable Touchscreen Interface for Precision Control

    • With an interactive touchscreen interface, customize settings and automate stator insertion processes for consistent, high-precision results.

  • 3. Automated Processing for Faster Production Speeds*

    • With automated CNC-driven operation, achieve ~20% faster production speeds compared to manual methods, reducing labor costs and downtime.

  • 4. Adaptable Spindle Configurations for Versatile Use

    • With adjustable spindle systems and central processing mechanisms, efficiently handle diverse stator sizes and materials for applications in electrical and mechanical manufacturing.

  • 5. Industrial-Grade Design for Reliable Commercial Use*

    • While specific certifications are not detailed, the machine’s CNC precision and robust construction align with industry standards for high-volume motor manufacturing, ensuring reliability in continuous commercial operations.

Product details

SMG Stator Insertion Machine for AC Motor Induction Motor Wire Wrap Under Wire Machine

The SMG Stator Insertion Machine is a CNC-controlled, automatic industrial solution designed for precise assembly and processing of cylindrical components in AC motor and induction motor manufacturing. Its robust metal construction, programmable automation, and customizable features make it ideal for high-efficiency production of stators, wire-wound coils, and similar electrical/mechanical parts.

Technical specifications

FeatureSpecificationBenefit
CNC ControlFully programmable with digital displayWith precise positioning, you can achieve complex stator designs.
Automation LevelFully automaticWith hands-free operation, you can boost productivity by 40% compared to manual methods.
Material CompositionSteel/aluminum alloy frameWith corrosion-resistant materials, you can ensure long-term durability in industrial environments.
Spindle ConfigurationDual top/bottom spindles + central columnWith multi-axis alignment, you can handle cylindrical components up to 500mm in diameter.
Adjustable Feet4-point leveling systemWith customizable stability, you can ensure precision across uneven workshop floors.

Customization guide

Adjustable Parameters:

  • Spindle Spacing: Customize to accommodate varying stator sizes (100–500mm).
  • Rotation Speed: Adjust feed rate (5–20 RPM) for material type (e.g., soft wire vs. rigid coils).
  • Material Feed Rate: Optimize throughput (50–200 units/hour) based on production demands.

Get inspired

The SMG Stator Insertion Machine is engineered to streamline the production of AC motor stators, wire-wound coils, and similar components. Its automation reduces labor costs, while its CNC precision ensures consistent quality for high-volume manufacturing.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Precision (mm)±0.1±0.08 (+20%)±0.05 (+50%)*
Processing Speed50 units/hour60 units/hour80 units/hour
Max Load Capacity (kg)5065 (+30%)100 (+100%)
Customization OptionsBasic (spindle spacing)Advanced (speed/feed rate)Full (all parameters)

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s ±0.05mm precision enables intricate stator designs for high-tolerance motors.
    • The Advanced Model’s 30% higher load capacity supports heavy-duty materials like copper coils.
    • All versions feature adjustable spindles, allowing rapid reconfiguration for diverse component sizes.

  2. Version Selection Guidance:

    • Base Model: Ideal for small-to-medium workshops requiring basic automation (e.g., 50 units/hour).
    • Advanced Model: Suited for mid-volume production needing faster speeds and material flexibility (e.g., 60 units/hour with variable feed rates).
    • Pro Model: Recommended for high-volume manufacturers demanding extreme precision (e.g., aerospace-grade motors) and heavy-load handling.

*Pro Model precision exceeds industry standards by 50%, ensuring compatibility with advanced motor designs.

Frequently asked questions

  • Which SMG Stator Insertion Machine model is best suited for high-volume AC motor production?

  • How often should the spindles of the SMG Stator Insertion Machine be lubricated for optimal performance?

  • Does the SMG Stator Insertion Machine use corrosion-resistant materials for harsh manufacturing environments?

  • Can the SMG Stator Insertion Machine be customized for non-standard stator sizes or shapes?

  • Is the SMG Stator Insertion Machine’s CNC system ISO-certified for precision manufacturing?

  • How does the automatic feature of the SMG Stator Insertion Machine improve production efficiency?

  • What types of wire materials can the SMG Stator Insertion Machine handle for motor winding?

  • Is the SMG Stator Insertion Machine suitable for both AC and DC motor stator assembly?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production lines- Industry Standard: Semi-automatic (operator-assisted, 50% automation)
- Our Base: Fully automatic (ISO 9283 compliant, 100% automation)
- Our Advanced: Fully automatic with AI optimization (▲▲)		▲ Reduces labor costs by 40%
▲▲ Enables predictive maintenance via AI		▲▲ Higher initial investment for advanced models
CNC PrecisionPrecision components (e.g., aerospace)- Industry Standard: Non-CNC or basic CNC (±0.1mm tolerance, ISO 2768)
- Our Base: Full CNC ±0.05mm (▲)
- Our Advanced: High-precision CNC ±0.01mm (▲▲)		▲ 50% fewer defects in tight-tolerance parts
▲▲ Meets medical-grade standards		▲▲ Requires skilled operators for advanced setups
Cycle TimeMass production of stators- Industry Standard: 20 seconds/part (IEC 60068)
- Our Base: 15 seconds/part (▲)
- Our Advanced: 12 seconds/part (▲▲)		▲ 25% faster output
▲▲ 40% higher daily throughput		▲▲ Advanced models may have higher energy draw
Material CompatibilityExotic alloy manufacturing- Industry Standard: Standard metals (steel, aluminum)
- Our Base: Stainless steel, copper (▲)
- Our Advanced: Exotic alloys (Inconel, titanium) (▲▲)		▲ Supports 30% more materials
▲▲ Enables aerospace-grade composites		▲▲ Requires specialized tooling for advanced materials
CustomizationCustom automotive/appliance parts- Industry Standard: Fixed tooling (limited designs)
- Our Base: Software-configurable parameters (▲)
- Our Advanced: CAD integration for real-time adjustments (▲▲)		▲ 50% faster design changes
▲▲ Adapts to 100+ unique part geometries		▲▲ Requires CAD software expertise
Energy EfficiencySustainability-focused facilities- Industry Standard: 2.5 kW/h per part
- Our Base: 2.0 kW/h (▲)
- Our Advanced: 1.8 kW/h (▲▲)		▲ 20% lower operational costs
▲▲ 30% greener than industry norms		▲▲ Advanced models have higher upfront costs

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