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SP165 Automatic Spot Welding Robot and Fast and Accurate Spot Welding Robot with YRC1000 Yaskawa Robot Controller

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Spot Welding Automation: High-precision spot welding using electric and ultrasonic-driven mechanisms for consistent joint formation in metal fabrication.
  • YRC1000 Controller Integration: Ensures fast, accurate, and repeatable operations via Yaskawa's advanced robotics control system, enabling seamless task execution.

Key features

  • 1. Corrosion-Resistant Metal Construction for Industrial Durability

  • With a corrosion-resistant metal body, ensure long-lasting performance in harsh industrial environments. The robust design withstands extreme temperatures and abrasive conditions, outperforming plastic-bodied models by ~30% in durability*.

  • 2. Intuitive YRC1000 Touchscreen Controller for Seamless Operation

  • With the YRC1000 touchscreen interface, program welding parameters and access multi-program presets effortlessly. Streamline workflows with customizable settings tailored to specific tasks, reducing setup time by up to 25% compared to manual systems*.

  • 3. Ultrasonic-Driven Technology for Faster Spot Welding

  • Powered by ultrasonic-driven technology, achieve spot welding speeds up to 20% faster than traditional electric-only models*. Deliver precise, high-quality welds with minimal energy consumption, ideal for high-volume production lines.

  • 4. Commercial-Grade Reliability for Continuous Industrial Use

  • Designed for 24/7 operation in commercial manufacturing, handle heavy-duty tasks without compromising accuracy. The welding manipulator ensures adaptability across diverse materials and applications, enhancing productivity in assembly-line environments.

  • 5. ISO-Certified Safety Compliance

  • Complies with ISO safety standards, ensuring operator protection through advanced motion control and emergency stop features. Built to meet rigorous industrial safety protocols, minimizing workplace risks.

Product details

SP165  Automatic Spot Welding  Robot and Fast and Accurate Spot Welding Robot with YRC1000 Yaskawa Robot  Controller

The SP165 Automatic Spot Welding Robot is a high-precision industrial automation solution designed for fast and accurate spot welding tasks. Equipped with a YRC1000 Yaskawa controller, it combines electric and ultrasonic drive systems for versatile performance, robust metal construction for durability, and seamless integration into manufacturing workflows.

Technical specifications

FeatureSpecificationApplication Scenario
Driven TypeElectric + UltrasonicHigh-speed welding in automotive assembly
Machine TypeSpot Welding Robot & ManipulatorPrecision tasks in electronics manufacturing
MaterialHeavy-duty metal alloyHarsh industrial environments
ControllerYRC1000 Yaskawa (Industry-leading)Real-time process optimization
Welding Speed60 spots/min (20% faster than standard)High-volume production lines

Customization guide

Adjustable parameters:

  • Power Output: Optimize ultrasonic frequency (20–40 kHz) for material thickness.
  • Cycle Time: Reduce downtime by configuring motion paths via YRC1000 software.
  • Payload Capacity: Modify arm configuration to handle 5–15kg tools.

With its dual-drive system, you can achieve consistent weld quality even in high-temperature environments.

Get inspired

The SP165 empowers manufacturers to automate repetitive welding tasks while maintaining strict quality standards. Whether assembling car frames or precision electronics, this robot delivers unmatched speed and reliability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Speed60 spots/min+15% (69 spots/min)+30% (78 spots/min)
Precision±0.1mm±0.08mm±0.05mm
Max Payload10kg12kg15kg
Safety FeaturesBasic E-stopDual-sensor lockAI collision avoidance*

Supplier's note

  1. Technical Breakthroughs:

    • YRC1000 Controller: Enables real-time adaptive welding parameters, reducing defects by 30%.
    • Dual-Drive System: Combines electric and ultrasonic energy for 25% faster joint penetration.
    • Metal Alloy Frame: Withstands 24/7 operation in temperatures up to 60°C.
  2. Version Selection Guidance:

    • Base Model: Ideal for SMEs needing reliable performance in standard automotive or appliance assembly.
    • Advanced Model: Suitable for high-volume electronics manufacturers requiring reduced cycle times.
    • Pro Model: Best for aerospace or medical device producers demanding ultra-precision and heavy payloads.

With the Pro’s ±0.05mm precision, you can produce aerospace-grade components that meet ISO 17635 standards. Its AI collision avoidance system ensures safe operation in crowded workshops.

Frequently asked questions

  • Which spot welding robot model is best for small workshop environments?

  • How does the SP165 compare to other welding robots for automotive parts manufacturing?

  • What’s the recommended maintenance schedule for the SP165’s ultrasonic welding components?

  • Why is metal construction preferred over plastic in welding robots like the SP165?

  • Can the SP165 be customized with different end-effectors for varied welding tasks?

  • Does the SP165’s YRC1000 controller meet ISO safety standards?

  • How do I clean the welding tips to ensure consistent performance?

  • Is the SP165 suitable for high-volume production lines?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Spot Welding RobotsAutomotive assembly linesElectric-driven motors (ISO 9283 compliance) ▲
40,000 spot/weld cycle capacity
High repeatability (±0.1mm accuracy)
Reduced downtime via predictive maintenance
Higher upfront cost ▲
Requires skilled operators for programming
Welding ManipulatorsSmall-batch manufacturingUltrasonic energy (50 kHz frequency)
1,500 N clamping force
Portable design (500kg payload)
Low noise (75 dB ▲)
Limited reach (2.5m max)
Suitable only for thin materials (<3mm)
Ultrasonic Welding SystemsElectronics component assemblyStainless steel frame (ASTM A314)
0.01mm gap control
Minimal heat distortion ▲
Energy-efficient (2.5kW/h cycle)
Requires clean environment ▲
Not compatible with ferrous metals
Electric-Driven Welding EquipmentAerospace part fabricationIP54-rated motors ▲
150,000-hour MTBF
99.8% uptime ▲
Complies with FAA AMS 3043 standards
Heavy-duty design increases floor space requirements
Industrial Robot ControllersSmart factoriesYRC1000 controller (1GHz dual-core)
100+ I/O ports
Supports IoT integration ▲
4-axis simultaneous control
Requires proprietary software ▲
Higher maintenance costs vs PLC systems
Material Handling SystemsWarehouse automation3D vision guidance (0.2mm resolution)
10m/s max speed ▲
98% defect detection rate ▲
Compatible with AGV systems
Payload limitations (max 1,200kg)
Calibration needed for irregular items

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