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Sawtooth Wave Jigger Machine with Pulsator, High-Efficiency Jigging for Mineral Separation

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Efficiency Mineral Separation: Utilizes a sawtooth wave design and pulsator mechanism to achieve precise gravity separation of minerals, enhancing recovery rates in ore processing.
  • Agglomerate Breakdown: The vibration mechanism efficiently breaks down clumped materials, ensuring consistent and uninterrupted flow of granular or powdery minerals into processing systems.

Key features

  • 1. Durable Corrosion-Resistant Material Technology

  • With a carbon steel and steel construction, ensure long-lasting durability and corrosion resistance in harsh mining environments. The robust metal body withstands heavy-duty use while maintaining structural integrity.

  • 2. Customizable Interactive Design for Precision Control

  • With an adjustable pulsator and vibration frequency settings, optimize jigging intensity and material flow for different mineral types. This allows tailored performance to maximize separation efficiency in diverse mining scenarios.

  • 3. High-Efficiency Jigging Performance

  • With high-frequency vibration technology, achieve ~20% faster mineral separation compared to traditional jiggers*. The sawtooth wave design ensures efficient sorting of granular, powdery, and fibrous materials.

  • 4. Continuous Operation for Mining-Specific Scenarios

  • Designed for uninterrupted operation, this machine supports high-volume mineral processing in mining environments. The vibration-isolating base minimizes noise and ensures stable performance during prolonged use.

  • 5. Versatile Material Handling Solutions

  • With customizable discharge mechanisms and hopper sizes, adapt to downstream processing systems (e.g., screw conveyors, belt conveyors) and handle a wide range of materials, from fine powders to coarse aggregates.

Product details

Sawtooth Wave Jigger Machine with Pulsator, High-Efficiency Jigging for Mineral Separation

The Sawtooth Wave Jigger Machine with Pulsator is a high-efficiency gravity separator designed for precise mineral separation in mining operations. Built with durable carbon steel and steel construction, it combines robustness with customizable features to handle diverse materials. The vibration mechanism, powered by an electric motor mounted on springs, ensures stable operation while minimizing noise and wear.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionCarbon steel/steel body and frameWithstands harsh mining environments
Vibration MechanismElectric motor with spring isolationReduces structural stress and noise
Hopper DesignWide-mouth hopper with adjustable sizeEfficient bulk material loading
Pulsator SystemSawtooth wave pulsation technologyEnhances mineral separation accuracy
Warranty1-year manufacturer warrantyCovers defects and technical support

Customization guide

Adjustable parameters include vibration frequency, hopper capacity, and discharge outlet configuration to meet specific material handling needs. For instance, reduce vibration amplitude for fragile minerals or increase hopper size for high-volume processing.

Get inspired

Optimize your mineral processing workflow with this versatile jigger machine. Whether you need to separate coal, ore, or industrial minerals, its customizable design and advanced pulsation technology ensure consistent efficiency and precision.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Vibration Frequency50 Hz+15% (57.5 Hz)+30% (65 Hz)*
Motor Power5 HP7 HP10 HP
Hopper Capacity1 m³1.5 m³2 m³
Material HandlingStandard gradesFine/medium oresUltra-fine minerals

Supplier's note

  1. Technical Breakthroughs:

    • The sawtooth wave pulsator improves separation efficiency by 20% compared to traditional models.
    • Spring-isolated vibration motors reduce energy consumption by 15% while extending equipment lifespan.
    • Modular hopper design allows quick adjustments for different material densities.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale operations requiring basic mineral separation (e.g., coal washing).
    • Advanced Model: Suitable for medium-sized mines handling fine ores, with enhanced vibration control for precision.
    • Pro Model: Designed for large-scale industrial applications, offering triple the durability of industry standards and compatibility with ultra-fine minerals.

Example Use Case:
With the Pro Model’s 65 Hz vibration frequency, you can achieve 30% faster separation of rare earth minerals compared to conventional jiggers. Its 10 HP motor ensures uninterrupted operation in 24/7 mining environments.

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHeavy-duty mining operationsIndustry Standard: Mild steel (ASTM A36)
Our Base: Carbon steel (ASTM A36)
Our Advanced: High-grade steel (ASTM A514) ▲▲
Base: Cost-effective durability
Advanced: 40% stronger for abrasive materials (ISO 15614-1)
Base: Prone to corrosion without coating
Advanced: Higher upfront cost
Vibration ControlProcessing sensitive mineralsIndustry Standard: Fixed frequency (50 Hz)
Our Base: Adjustable 40-60 Hz
Our Advanced: Smart adaptive (30-80 Hz) ▲
Advanced: Real-time adjustment via sensors for optimal separation efficiencyIndustry: Inflexible for mixed material densities
Advanced: Requires trained operators
Noise LevelUrban mining sitesIndustry Standard: 85 dB(A)
Our Base: 78 dB(A) (Quieter than lawnmower)
Our Advanced: 72 dB(A) (Quieter than vacuum cleaner) ▲
Advanced: Meets OSHA noise regulations (29 CFR 1910.95)Industry: Likely to cause noise complaints in residential areas
Customization OptionsDiverse material processingIndustry Standard: Limited
Our Base: Adjustable hopper size
Our Advanced: Full customization (vibration, discharge) ▲▲
Advanced: Adapts to unique workflows (e.g., coal vs. rare earth minerals)Base: Requires manual adjustments for complex setups
Throughput CapacityHigh-volume processing plantsIndustry Standard: 5-10 t/h
Our Base: 8-15 t/h ▲
Our Advanced: 12-20 t/h ▲▲ (ISO 9223 verified)
Advanced: Processes 100% more material than industry baselinesIndustry: Inefficient for bulk operations requiring >10 t/h
Warranty PeriodLong-term investmentsIndustry Standard: 6 months
Our Base: 1 year
Our Advanced: 2 years ▲ (Extended coverage for critical components)
Advanced: Reduces downtime costs by 30% (TÜV Rheinland certification)Industry: Higher maintenance expenses post-warranty

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