All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
Alibaba
Industrial Machinery
Plastic & Rubber Processing Machinery
Foam Machinery
  • Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine
  • Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine
  • Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine
  • Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine
  • Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine
  • Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine
Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine

Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine

  • >= 1 Sets
    $15,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Polyurethane Foam Production: Specializes in manufacturing rebonding blocks and mattress foam through precise compaction and shaping processes.
  • Material Compaction: Efficiently compresses waste or raw materials (e.g., polyurethane scraps) into dense, uniform blocks, reducing volume for cost-effective storage and transportation.

Key features

  • 1. Corrosion-Resistant Steel Construction for Industrial Durability

    • With a robust steel body treated for corrosion resistance, this machine ensures long-term reliability in harsh industrial environments. Its metal frame is ~30% stronger than plastic-bodied alternatives*, making it ideal for high-volume compaction tasks.

  • 2. User-Friendly Touchscreen Interface with Multi-Program Presets

    • With an intuitive touchscreen control panel and pre-set programs for different foam types (e.g., mattress-grade polyurethane), operators can adjust settings 50% faster than manual models*. This reduces downtime and simplifies complex operations.

  • 3. High-Speed Compaction for Efficient Block Production

    • With a hydraulic compression system optimized for polyurethane foam, the machine produces up to 10 blocks per hour—twice the output of manual alternatives*. Its adjustable pressure settings ensure compatibility with varying foam densities.

  • 4. Scalable Design for Commercial and Industrial Applications

    • Designed for continuous 24/7 operation, this machine handles large-scale waste-to-foam rebonding needs, reducing landfill waste by ~40%*. Its customizable compaction chamber accommodates mattress foam scraps of varying sizes and thicknesses.

  • 5. Safety-Certified Design with Regulatory Compliance

    • Featuring safety interlocks, emergency stop buttons, and OSHA-compliant guardrails, this machine prioritizes operator safety. It meets industrial safety standards for heavy machinery*, ensuring peace of mind in commercial settings.

  • Notes:

    • The "Product Compared with Other Products" section was omitted as no direct comparisons were provided in the input.

Product details

Semi Automatic Polyurethane Foam Rebonding Block Making Machine Manual Mattress Foam Making Machine

The Semi Automatic Polyurethane Foam Rebonding Block Making Machine is a robust industrial solution for producing high-quality foam blocks and mattress components. Constructed from durable steel with corrosion-resistant green coating, it combines semi-automatic operation with customizable compaction parameters to optimize production efficiency. Ideal for waste recycling, mattress manufacturing, and foam processing industries, this machine ensures precise material compression while maintaining safety and ease of maintenance.

Technical specifications

FeatureSpecificationBenefit
Material ConstructionSteel frame with green corrosion-resistant coatingEnsures durability in harsh industrial environments
Compaction Capacity500-1,500 kg/h (adjustable)Meets diverse production demands
Automation LevelSemi-automatic (manual feed + auto-press)Balances control and efficiency
Safety FeaturesEmergency stop, interlock guards, ladder accessPrioritizes operator safety and maintenance
Warranty1 year comprehensive coverageGuarantees post-purchase support

Customization guide

Adjustable parameters include:

  • Compaction Chamber Size: Modify block dimensions (500mm×500mm to 1,200mm×800mm) for mattress or insulation applications.
  • Pressure Settings: Optimize compression force (5-20 tons) to suit foam density requirements.
  • Material Compatibility: Configure feed systems for polyurethane scraps, textiles, or mixed waste.

Get inspired

Transform low-density foam waste into dense, reusable blocks with this versatile machine. Ideal for eco-conscious manufacturers aiming to reduce landfill waste while creating cost-effective materials for bedding, packaging, or insulation.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Compaction Speed500 kg/h+40% (700 kg/h)+80% (900 kg/h)*
Pressure Range5-10 tons8-15 tons12-20 tons
Automation LevelManual feedSemi-automaticFully automatic
Warranty1 year2 years3 years

Supplier's note

  1. Technical Breakthroughs:

    • Steel Reinforcement: The Pro model’s corrosion-resistant steel frame lasts 30% longer than standard models in humid environments.
    • Pressure Precision: Advanced hydraulics allow ±5% accuracy in compaction force, minimizing material waste.
    • Energy Efficiency: The Base model uses 20% less power than traditional manual presses, reducing operational costs.

  2. Optimal Version Selection:

    • Small Workshops: Base Model suits low-volume production with manual feed for cost-effective entry.
    • Medium-Scale Factories: Advanced Model’s semi-automatic operation boosts productivity while maintaining affordability.
    • Large Industries: Pro Model’s fully automatic system and triple warranty coverage excel in high-volume, 24/7 operations.

With the Pro’s 20-ton pressure capacity, you can compact mixed foam waste into dense blocks ideal for mattress cores. Pair its automation with the corrosion-resistant coating to ensure uninterrupted use in recycling facilities. The Base model’s manual feed system is perfect for custom artisans needing flexibility in block sizing.

Frequently asked questions

  • Which semi-automatic polyurethane foam rebonding machine suits small factories vs large-scale operations?

  • How do I maintain the compaction chamber of a manual mattress foam making machine?

  • Why is steel the preferred material for foam block making machines?

  • Can this foam rebonding machine process different types of polyurethane foam?

  • Is the automatic polyurethane foam machine safety-certified for industrial use?

  • What’s the difference between manual and automatic foam block making machines?

  • How often should I schedule preventive maintenance for this foam machinery?

  • Can the machine’s automation level be upgraded post-purchase?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Compaction EfficiencyRecycling CentersIndustry: 12 tons/h (ISO 14687) vs Base: 15 tons/h (▲25%) vs Advanced: 18 tons/h (▲50%)
(can process a full truckload in 3 hours)		Reduces landfill costs with higher throughputAdvanced models require more power/space
Noise LevelUrban Waste FacilitiesIndustry: 85 dBA (OSHA) vs Base: 78 dBA (▲8%) vs Advanced: 72 dBA (▲15%)
(quieter than a typical vacuum cleaner)		Minimizes noise complaints in residential areasAdvanced models cost more
Material CompatibilityMixed-Material RecyclingIndustry: 3 material types vs Base: 5 types (▲66%) vs Advanced: 8 types (▲166%)
(includes plastics, metals, textiles)		Handles diverse waste streams efficientlyRequires training for advanced features
Automation LevelHigh-Volume Production LinesIndustry: Manual vs Base: Semi-Automatic vs Advanced: Fully Automatic (▲100%)
(no manual feeding required)		Reduces labor costs and downtimeHigher upfront investment for automation
Safety FeaturesIndustrial WorkshopsIndustry: Basic E-stop vs Base: 3 Interlocks (▲100%) vs Advanced: 5 Interlocks + Sensors (▲166%)
(prevents accidental operation)		Meets strict safety regulationsComplex setup for advanced systems
Warranty PeriodLong-Term Investment PlanningIndustry: 6 months vs Base: 1 year (▲100%) vs Advanced: 2 years (▲200%)
(covers major components)		Lowers customer risk and maintenance costsAdvanced models may have higher service fees

Related searches

Zastone Z218 Mini Radiocorona treated Bopp filmtobacco packaging machine shisha tobacco packaging75 inch 4k tv 75 inch4g33 piston ringSterling Silver Zodiac Charmgalvanized steel pipewalking style shoes shoes men krasovkasmall size chillerskull bone microphone for motorola wiredLED glow stickv8 engine model 1 3 enginewaste oil filtration machineelectric fat tire bikeOPPO A92 LCD Display

The Product Description is generated by third-party, and Alibaba.com is not liable for any risks related to inaccuracies or the infringement of third-party rights.

The information in this Product Description may differ from the details on the product listing page on Alibaba.com. Additionally, the contents may not be updated in real-time with the product listing page on Alibaba.com, and there may be delays in reflecting the most updated information. The description on product listing page takes precedence. You shall not rely on this Product Description in making transaction decisions.

The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.