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  • Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine
  • Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine
  • Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine
  • Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine
  • Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine
  • Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine
Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine

Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine

  • 1 - 1 Sets
    $1,300
  • 2 - 2 Sets
    $1,200
  • >= 3 Sets
    $1,100

Customization:

Customized logo（Min.Order: 2 pieces）
Customized packaging（Min.Order: 2 pieces）
Graphic customization（Min.Order: 2 pieces）
View product details

Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Semi-Automatic Brazing: Designed for precision welding of diamond segments onto saw blades using copper induction technology, ensuring strong and durable bonds.
  • Material Compatibility: Optimized for hard materials like metal, stone, or concrete saw blades, enabling seamless integration of diamond-tipped segments for industrial cutting applications.

Key features

  • 1. Corrosion-Resistant Steel Construction

    • With a corrosion-resistant steel frame and diamond-tipped blade, ensure durability in harsh industrial environments. This robust design withstands prolonged use in abrasive or wet conditions, outlasting traditional models by up to 20%*.

  • 2. Precision Digital Control Panel

    • With a digital control panel featuring multi-program presets, adjust welding parameters (e.g., temperature, speed) for precise segment attachment. Reduce setup time by up to 30%* compared to manual adjustments, ensuring consistent quality in diamond segment welding.

  • 3. High-Frequency Induction Technology

    • With high-frequency induction technology, achieve faster welding speeds (~20% faster than manual methods*) for efficient production. The rapid heat application ensures strong, uniform bonds between copper and diamond segments.

  • 4. Heavy-Duty Commercial Reliability

    • Designed for continuous commercial operation, ensure reliability in heavy-duty saw blade manufacturing and industrial welding tasks. Capable of 24/7 operation without performance degradation*, ideal for high-volume production environments.

  • 5. Safety-Compliant Industrial Design

    • Complies with international safety standards (e.g., CE-certified guards and voltage compliance), ensuring secure operation in professional environments*. The integrated safety features minimize risks during high-speed cutting and welding processes.

Product details

Semi Automatic Copper Induction Brazing Machine for Saw Blade Diamond Segment Welding Machine

The Semi Automatic Copper Induction Brazing Machine is a robust industrial solution designed for precision welding of diamond segments onto saw blades. Constructed from durable steel with a blue finish, it combines strength and aesthetics. Equipped with a digital control panel, adjustable rotating arm, and safety features, this machine ensures reliable performance in heavy-duty applications like construction and manufacturing.

Technical specifications

FeatureSpecificationApplication Scenario
Machine TypeWelding ManipulatorAutomated welding of diamond blade segments
MaterialHigh-quality steel frame, diamond/carbide bladeIndustrial cutting tool production
Rated CapacityStandard (Suitable for medium-volume tasks)Medium-scale manufacturing facilities
Voltage220VGlobal compatibility with standard power grids
Control SystemDigital display with adjustable parameters (speed, angle, depth)Precision customization for diverse materials
Safety FeaturesBlade guard, emergency stop, overload protectionSafe operation in industrial workshops

Customization guide

Adjustable parameters such as cutting angle (±15° range), depth control (0.1mm increments), and speed settings (50-200 RPM) allow customization to meet specific welding requirements. For enhanced automation, integrate PLC programming for repetitive tasks.

Get inspired

With its precise digital controls and sturdy construction, this machine is ideal for manufacturers needing reliable, repeatable welding of diamond segments onto saw blades. Whether you’re producing tools for construction,石材加工, or heavy industry, this machine delivers consistent quality.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Power Output10 kW12 kW (+20%)15 kW (+50%)
Precision±0.5 mm±0.3 mm±0.1 mm
Automation LevelSemi-automaticSemi-automatic + PLCFully automatic
Safety SensorsBasic (guard/stop)Enhanced (temperature monitoring)Multi-sensor (vibration + thermal)

Supplier's note

  1. Technical Breakthroughs:

    • Diamond/Carbide Blade Compatibility: Enables cutting of ultra-hard materials like stone and metal with minimal wear.
    • Digital Parameter Adjustment: Achieve ±0.1mm precision in the Pro model, 20% faster than traditional manual setups.
    • Multi-Sensor Safety System: The Pro model’s vibration and thermal sensors reduce downtime by 30% in high-load environments.

  2. Version Selection Guide:

    • Base Model: Ideal for SMEs or workshops with standard production needs (e.g., small-batch saw blade manufacturing).
    • Advanced Model: Suited for medium-scale operations requiring PLC-programmed repeatability (e.g., automotive tool production).
    • Pro Model: Best for high-volume industrial users needing unmatched precision and automation (e.g., large-scale construction equipment suppliers).

With the Pro model’s 15kW power output, you can weld diamond segments 50% faster than competitors, ensuring rapid turnaround for urgent orders. Pair its thermal sensors with carbide blades to handle extreme temperatures in foundries or mining sites.

Frequently asked questions

  • Which semi-automatic brazing machine is best for small workshops welding saw blade diamond segments?

  • How do I clean the induction coils after brazing diamond segments?

  • Is the copper induction brazing machine CE-certified for industrial use?

  • Can I adjust welding parameters for different diamond materials?

  • What materials can this brazing machine handle besides diamond segments?

  • How often should the electrodes be maintained for optimal performance?

  • Does the machine meet international safety standards?

  • Can the rated capacity be increased for larger saw blade projects?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Machine TypeDiamond segment welding on saw blades (semi-automated workflows)Semi-automatic manipulator (Base) ▲ AI-assisted alignment (Advanced)Reduces operator error by 40% (ISO 13849 compliance)Requires training for AI features (Base lacks predictive maintenance alerts)
Voltage CompatibilityGlobal workshop setups (220V/440V power grids)220V single-phase (Base) ▲ 3-phase 440V adaptive (Advanced)Operates in 80% of global regions (IEC 60038 certified)Base may need converters in industrial zones (Advanced adds 20% energy savings)
Rated CapacityHigh-volume production (e.g., industrial blade manufacturing)500kg (Industry) ▲ 750kg (Base) ▲ 1000kg (Advanced)Handles 30% larger workpieces (EN 15085 structural compliance)Base may bottleneck in heavy-duty factories (Advanced requires reinforced floors)
Control SystemPrecision welding in aerospace/automotive industriesManual dials (Industry) ▲ 10" touchscreen (Base) ▲ Programmable presets (Advanced)25% faster setup time (CE-certified interface)Advanced lacks backward compatibility with legacy systems
Safety FeaturesWorkshop environments with OSHA compliance requirementsBlade guard (Industry) ▲ Emergency stop + light curtain (Base) ▲ Multi-sensor system (Advanced)70% fewer accidents (ANSI Z244.1 compliant)Advanced adds $1,200 to cost (Base lacks heat detection)
Energy EfficiencyCost-sensitive operations (e.g., SMEs, prototyping shops)1.5kW/h (Industry) ▲ 1.2kW/h (Base) ▲ 0.9kW/h (Advanced)Cuts energy bills by 30% (IEC 62301 certification)Advanced requires 20% more downtime for maintenance

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