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Shell And Tube Reactor Hot Melt Adhesive Turnkey Project Stainless Steel Reactor For Pur Hot Melt Adhesive Particle

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Hot Melt Adhesive Production: Designed to process and produce hot melt adhesives and adhesive particles through precise temperature and pressure control in shell-and-tube reaction processes.
  • High-Performance Reactor: Built for high-pressure (up to 120W) and high-temperature applications, enabling efficient chemical reactions in industries like adhesives, chemicals, and pharmaceuticals.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With corrosion-resistant stainless steel construction, ensure long-lasting durability in harsh industrial environments*

  • 2. Easy-Access Maintenance Ports

  • With easy-access maintenance ports, simplify routine inspections and cleaning without downtime compared to traditional designs*

  • 3. Scalable High-Capacity Performance

  • With capacities up to 20,000L and high-pressure/temperature tolerance, handle large-scale production demands 2x more efficiently than smaller reactors*

  • 4. Versatile Turnkey Solution

  • As a turnkey solution, adapt seamlessly to both small-batch prototyping and large-scale industrial hot melt adhesive production, offering greater flexibility than non-integrated systems*

  • 5. Compliance with Industry Standards

  • With compliance to food-grade and industrial safety standards, ensure product reliability and regulatory adherence across diverse applications*

Product details

Shell And Tube Reactor Hot Melt Adhesive Turnkey Project Stainless Steel Reactor For Pur Hot Melt Adhesive Particle

The Shell And Tube Reactor Hot Melt Adhesive Turnkey Project is a versatile stainless steel reaction kettle designed for precise temperature and pressure control in hot melt adhesive production. Available in capacities from 100L to 20,000L, this turnkey solution supports manual operation and integrates safety features like pressure relief valves. Its corrosion-resistant stainless steel construction and customizable design make it ideal for chemical processing, pharmaceuticals, and food industries.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialStainless Steel (304/316L)Corrosion-resistant environments in chemical/pharmaceutical industries
Capacity100L, 200L, 1000L, 2000L, 5000L, 20000LScalable production from lab trials to industrial batches
Power120WEnergy-efficient operation for continuous processes
Voltage110VGlobal compatibility with standard power supplies
TypeReaction KettleHot melt adhesive synthesis and particle formation
AutomationManualRequires operator supervision for precise control

Customization guide

Adjustable capacity options (100L–20,000L) to match production volume. Customizable insulation thickness for temperature stability. Modular fittings and ports for seamless integration into existing systems.

Get inspired

With its stainless steel construction, you can ensure durability in corrosive environments. The modular design allows easy scaling, while pressure-resistant welds enable safe processing of high-viscosity adhesives.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity Range100–200L1000–2000L5000–20,000L
Pressure Rating10 bar+50% (15 bar)+100% (20 bar)*
Temperature RangeUp to 250°C+20% (300°C)+40% (350°C)
AutomationManualSemi-AutoFully Auto

Supplier's note

  1. Three Technical Breakthroughs:

    • Stainless Steel Construction: Resists corrosion, ensuring longevity in harsh chemical environments.
    • Enhanced Insulation (Pro Model): Reduces heat loss by 20% compared to industry standards, lowering energy costs.
    • Fully Automated Controls (Pro): Enables hands-free operation, reducing human error by 30% in high-volume production.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale labs or pilot projects requiring manual precision.
    • Advanced Model: Perfect for medium-scale production with semi-automation for efficiency gains.
    • Pro Model: Designed for industrial users needing high-temperature (350°C) and pressure (20 bar) capabilities paired with full automation. For example, the Pro’s triple-industry-standard pressure tolerance ensures safe handling of aggressive adhesives, while its insulation maintains stable conditions for consistent particle formation.

*Note: The Pro Model’s pressure rating exceeds industry benchmarks by 100%, enabling safer processing of high-viscosity materials.

Frequently asked questions

  • Which Shell And Tube Reactor capacity suits small-scale hot melt adhesive production?

  • How to clean the access ports of a Stainless Steel Reactor for hot melt adhesive projects?

  • Stainless Steel vs Carbon Steel Reactor: Which is better for hot melt adhesive projects?

  • Can the Shell And Tube Reactor be customized with additional sensors?

  • Is the Stainless Steel Reactor suitable for high-temperature hot melt adhesive processes?

  • What voltage compatibility does the 5000L Reactor offer for global use?

  • Does the reactor include safety features for high-pressure adhesive production?

  • How does the turnkey project simplify hot melt adhesive production setup?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
MaterialCorrosive chemical processing, high-heatIndustry Standard: Carbon Steel (ASTM A36)Our Base: Stainless Steel 304 (ASTM A240) ▲ (resists corrosion up to pH 12)Our Advanced: Stainless Steel 316L (ASTM A240) ▲▲ (resists harsh chemicals like sulfuric acid)
Capacity RangeSmall-scale labs to industrial plantsIndustry Standard: 1,000L–5,000L (ISO 9809)Our Base: 100L–2,000L ▲ (flexible for SMEs)Our Advanced: 5,000L–20,000L ▲▲ (supports bulk production)
Automation LevelManual vs. semi-automated workflowsIndustry Standard: Manual operation (ASTM E2500)Our Base: Manual ▲ (cost-effective)Our Advanced: Semi-Automatic ▲▲ (reduces labor by 40%)
Power EfficiencyEnergy-sensitive facilitiesIndustry Standard: 150W+ (IEC 60038)Our Base: 120W ▲ (15% more efficient)Our Advanced: 120W + smart heat management ▲▲ (20% energy savings)
Voltage CompatibilityGlobal installationsIndustry Standard: 220V/380V (IEC 60038)Our Base: 110V (limited to North America)Our Advanced: 110V–240V ▲▲ (universal compatibility)
Safety FeaturesHigh-risk chemical environmentsIndustry Standard: Basic pressure relief valves (ASME BPVC)Our Base: Pressure Relief Valves ▲ (meets ASME standards)Our Advanced: Dual Safety Valves + Alarms ▲▲ (prevents overpressure emergencies)

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