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ShuangJia Fabric Rotary Pleating Machine for air Filter Paper Rotary

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Pleating & Production: Specializes in rotary pleating of air filter paper to create HEPA filters with 95% efficiency, ensuring precise and high-volume production.
  • Material Handling: Processes diverse materials, including HEPA-grade paper and synthetic fibers, to construct durable and efficient air filters.

Key features

  • 1. Advanced HEPA Material Technology

  • With HEPA-grade filter material and 95% particle capture efficiency, achieve superior air purification performance—20% higher than standard paper filters*. This ensures reliable filtration for sensitive environments like healthcare or industrial settings.

  • 2. Automated Multi-Program Presets

  • With touchscreen-controlled presets for diverse filter designs, switch between automotive, industrial, and residential filter configurations 30% faster than manual adjustments*. Streamline production for varied client demands.

  • 3. High-Speed Rotary Pleating System

  • With a precision-engineered rotary pleating mechanism, boost output by up to 40% compared to conventional pleating methods*. Maintain consistent pleat density for uniform airflow distribution across all filter types.

  • 4. Cross-Industry Scenario Adaptability

  • Designed for continuous operation in commercial facilities or tailored for residential systems, this machine ensures seamless deployment across automotive, industrial, and home air filtration applications without reconfiguration.

  • 5. HEPA Certification Compliance

  • With materials and processes aligned to HEPA standards, meet stringent international air quality regulations such as ISO 16890*. Performance specifications are subject to manufacturer’s confirmation.

Product details

ShuangJia Fabric Rotary Pleating Machine for air Filter Paper Rotary

The ShuangJia Fabric Rotary Pleating Machine is a high-precision industrial solution for producing air filter papers and HEPA filters. Designed for automation and versatility, it supports customizable pleat patterns, material thickness, and filter dimensions to meet diverse filtration needs.

Technical specifications

FeatureSpecificationBenefit
Automation LevelFully automated conveyor belts + robotic armsReduces labor costs by 30% compared to manual systems
Material CompatibilityHEPA paper, synthetic fibers, metal meshEnables production of filters for automotive, HVAC, and medical applications
Efficiency95% filtration efficiency (base model)Meets ISO 16890 and EN 779 certification standards
Pleat Precision±0.1mm accuracy (Pro Model)Ensures uniform airflow distribution and extended filter lifespan
Production Speed200 filters/hour (Base) to 300 filters/hour (Pro)20% faster than traditional pleating machines

Customization guide

Adjustable parameters:

  • Pleat Density: Customize from 5–12 pleats/cm to balance airflow and filtration efficiency.
  • Material Thickness: Range 0.1–0.5mm to suit applications from residential HVAC to industrial exhaust systems.
  • Filter Dimensions: Programmed settings for diameters 5–30cm and lengths up to 1.5m.

Get inspired

With its modular design, the ShuangJia machine adapts to your production needs. For example:

  • Medium pleat density (8 pleats/cm) ensures optimal airflow in commercial HVAC systems.
  • Thicker HEPA paper (0.4mm) enhances durability for industrial dust filtration.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Automation LevelSemi-automatedFully automatedAI-driven optimization
Pleat Precision±0.3mm±0.2mm±0.1mm
Material Thickness Range0.1–0.3mm0.1–0.4mm0.1–0.5mm
Efficiency95%98%99.97%

Supplier's note

  1. Three Technical Breakthroughs:

    • AI-driven Optimization (Pro Model): Reduces material waste by 15% through real-time defect detection.
    • Multi-Material Handling: Supports synthetic fibers and metal mesh for chemical-resistant filters (e.g., lab exhaust systems).
    • ISO 16890 Compliance: Ensures filters meet global standards for PM2.5 and particulate capture.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale HVAC filter production (e.g., residential contractors).
    • Advanced Model: Suitable for medium-volume industrial use, offering 20% faster throughput than competitors.
    • Pro Model: Best for medical or high-efficiency environments (e.g., hospitals, cleanrooms) where 99.97% filtration is critical.

With the Pro Model’s triple-certified chemical resistance and precision pleating, you can handle corrosive fumes in semiconductor manufacturing. Pair its 0.5mm thick HEPA material with high-temperature sensors to ensure safe, long-lasting filters.

Frequently asked questions

  • Which ShuangJia model is best for small-scale HEPA filter production?

  • How do I maintain the pleating mechanism of the ShuangJia machine?

  • HEPA paper vs. standard filter paper: Which is better for industrial air filters?

  • Can the ShuangJia machine produce custom-sized air filters for automotive use?

  • Is the ShuangJia Fabric Rotary Pleating Machine FDA-approved for medical filters?

  • What’s the maximum production capacity of the ShuangJia HEPA filter machine?

  • How do I replace worn pleating blades on the ShuangJia machine?

  • Why choose HEPA paper over synthetic materials for air filters?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
HEPA Filter EfficiencyHospitals, CleanroomsIndustry: 99.97% (EN 1822-1:2009); Base: 95% (ASTM D1296); Advanced: 99.97% (EN 1822-1:2009) ▲▲Advanced meets medical-grade standards; Base cost-effective for commercial useBase inadequate for critical environments; Advanced requires higher investment
Material CompositionIndustrial/automotive filtrationIndustry: Glass fiber (ISO 5024); Base: HEPA paper (ASTM D1296); Advanced: Glass+polymer (ISO 16758) ▲Advanced offers better durability; Base lightweight and cost-efficientAdvanced may add weight; Base less resistant to harsh chemicals
Production CapacityHigh-volume manufacturersIndustry: 400/hr (ISO 9286); Base: 500/hr (ISO 9286); Advanced: 800/hr (ISO 9286) ▲▲▲Advanced boosts output by 100%; Base meets mid-scale needsAdvanced needs larger facilities; Base slower for mass production
Noise LevelNoise-sensitive environments (hospitals)Industry: 75 dB (OSHA); Base: 70 dB (ISO 1999); Advanced: 65 dB (ISO 1999) ▲▲Advanced quieter than lawnmower (75 dB); Base quieter than vacuum cleanerAdvanced may require soundproofing; Base still louder than a whisper
Customization OptionsCustom filter applications (aircraft)Industry: Limited (fixed sizes); Base: Adjustable dimensions (ISO 534); Advanced: Full customization (ISO 12213) ▲▲Advanced meets unique specs; Base handles common sizesAdvanced requires longer setup; Base less flexible for niche needs
Automation LevelLabor-cost-sensitive industriesIndustry: Semi-automated (ISO 10303); Base: Fully automated (ISO 10303); Advanced: AI-driven (ISO 23247) ▲Advanced reduces labor by 40%; Base cuts manual workAdvanced needs skilled operators; Base lacks predictive maintenance

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