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  • Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander
  • Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander
  • Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander
  • Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander
  • Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander
  • Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander
Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander

Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander

  • 1 - 1 Sets
    $11,000
  • 2 - 2 Sets
    $9,800
  • >= 3 Sets
    $9,000

Customization:

Foam Product（Min.Order: 1 pieces）
View product details

Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Foam Production: Continuously pre-expands EPS (Expandable Polystyrene) beads into lightweight foam material through automated processing.
  • Material Processing: Designed for high-volume production, enabling precise temperature and pressure control for consistent foam quality.

Key features

  • 1. Material Technology

    • With a corrosion-resistant metal body, ensure durability in harsh industrial environments. The robust construction withstands prolonged exposure to chemicals and high temperatures common in foam production.

  • 2. Interactive Design

    • With an intuitive touchscreen interface, operate and monitor processes with ease compared to traditional manual controls. Pre-set programs streamline workflows, reducing setup time by up to 30%* [*Disclaimer: Based on internal testing; actual results may vary].

  • 3. Performance Parameters

    • Achieve high-output foaming with a continuous process, up to 20% faster than batch-style systems* [*Disclaimer: Based on internal testing; actual results may vary]. The automatic system ensures consistent EPS quality across large-scale production runs.

  • 4. Scenario Solutions

    • Modular design adapts to both small-scale production and commercial setups, offering flexible deployment* [*Disclaimer: Customization may require additional配件]. The compact footprint integrates seamlessly into existing manufacturing lines while supporting high-volume demands.

  • 5. Certification Standards

    • CE-certified ensures compliance with EU safety and quality standards, enhancing market acceptance. This certification guarantees reliable performance and operator safety in regulated industrial environments.

Product details

Small EPS Foam Production Line | Continuous Expandable Polystyrene Pre Expander

The Small Foam Production Line EPS Expandable Polystyrene Continuous Pre-expander Machine is a robust industrial solution designed for efficient EPS foam production. Constructed from durable metal with a modular design, it features a cylindrical processing tank, automated controls, and safety mechanisms. Certified to CE standards, it ensures compliance and reliability for high-volume foam production in packaging, construction, and insulation industries.

Technical specifications

FeatureSpecificationApplication Scenario
Material ConstructionHeavy-duty metal alloyWithstands harsh industrial environments
CertificationCE CertifiedEnsures EU regulatory compliance
Processing CapacityContinuous EPS pre-expansionMass production of foam beads
Control SystemPLC-based automated controlsStreamlines precision operations
Safety FeaturesGuarded tank, emergency stop buttonsProtects operators during high-risk tasks

Customization guide

Adjustable parameters include:

  • Tank size (modular sections for varying output needs)
  • Material thickness (customized foaming ratios for specific applications)
  • Safety protocols (enhanced guards or interlocks for hazardous environments)

Get inspired

Optimize your foam production process with this versatile machine. Whether you’re scaling up packaging operations or creating insulation materials, its automated precision and modular design adapt to your workflow.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed200 kg/h+30% (260 kg/h)*+50% (300 kg/h)*
Automation LevelSemi-automatedFully automatedAI-driven optimization
Safety FeaturesBasic guardsEnhanced interlocksReal-time hazard alerts
Energy EfficiencyStandard15% lower energy use30% lower energy use

Supplier's note

  1. Three Technical Breakthroughs:

    • Modular Design: Allows seamless integration into existing production lines, reducing downtime.
    • PLC Automation: With X, you can achieve ±2% precision in foaming ratios, outperforming manual systems.
    • CE Compliance: Ensures safe operation in EU-regulated facilities, avoiding costly non-compliance penalties.

  2. Version Selection Guidance:

    • Base Model: Ideal for SMEs needing cost-effective entry into foam production.
    • Advanced Model: Suitable for medium-scale operations requiring full automation and energy savings (e.g., packaging factories).
    • Pro Model: Best for large manufacturers needing high throughput and AI-driven efficiency (e.g., insulation material plants).

With the Pro Model’s 30% faster processing speed, you can meet peak demand 20% quicker than traditional systems. Pair its energy efficiency with automated controls to reduce operational costs by up to 40%.

Frequently asked questions

  • Which foam machine model is best suited for small-scale EPS production in a startup business?

  • How do I maintain the frothing nozzle of an EPS pre-expander machine?

  • What materials are used in the Small Foam Production Line to ensure durability?

  • Can the Small Foam Production Line be customized for specific EPS processing needs?

  • Is the Small Foam Production Line CE-certified for safety compliance?

  • What’s the difference between automatic and manual EPS pre-expander machines?

  • How does the warranty cover the Small Foam Production Line’s components?

  • Which industries benefit most from this EPS foam production machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material ConstructionIndustrial manufacturing (EPS production)Industry Standard: Carbon steel frame (EN 10025)
Our Base: Stainless steel (EN 10088-3)
Our Advanced: Duplex stainless steel (ASTM A890)		▲▲ Base: 30% corrosion resistance ▲▲▲ Advanced: 50% higher durabilityAdvanced: 20% higher cost due to alloy materials
Noise LevelFactory floors with noise regulationsIndustry Standard: 70 dBA (louder than vacuum cleaner)
Our Base: 65 dBA (quieter than lawnmower)
Our Advanced: 60 dBA (similar to whisper)		▲▲▲ Advanced meets OSHA workplace safety standards (≤65 dBA)Base requires additional soundproofing for sensitive environments
CertificationsGlobal export complianceIndustry Standard: CE (EN ISO 13849-1)
Our Base: CE + RoHS (IEC 62321)
Our Advanced: CE + RoHS + UL (UL 508)		▲▲ Advanced unlocks North American markets ▲▲▲ Full compliance with EU/US standardsIndustry Standard lacks RoHS/UL for stricter regions
Automation LevelHigh-volume production linesIndustry Standard: Manual controls
Our Base: Semi-automated (PLC-based)
Our Advanced: Fully automated (ISO 10218-1 compliant)		▲▲▲ Advanced reduces labor costs by 40% ▲▲ Base cuts setup time by 25%Industry Standard requires constant operator supervision
Processing CapacityMass production of EPS foamIndustry Standard: 300 kg/h (ISO 13320)
Our Base: 500 kg/h
Our Advanced: 800 kg/h (▲▲▲ 167% increase over Base)		▲▲▲ Advanced meets automotive industry demand ▲▲ Base suits medium-scale plantsIndustry Standard insufficient for high-throughput needs
Safety FeaturesHazard-prone environmentsIndustry Standard: Basic guards + emergency stop
Our Base: Smart sensors (IEC 61508) + pressure release valves
Our Advanced: AI-powered hazard detection + fire suppression		▲▲▲ Advanced prevents 95% of accidents ▲▲ Base reduces downtime by 30%Industry Standard lacks predictive maintenance capabilities

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.