Material Composition | Heavy-duty machining, high-temperature jobs | Industry Standard: HSS (max 500°F) Our Base: Carbide (▲200% temp resistance, up to 1000°F) Our Advanced: Enhanced Carbide (▲30% harder, HRC 93+) | Superior durability and heat tolerance for tough materials like hardened steel | Higher cost compared to HSS; brittle at extreme impacts |
Coating Technology | Abrasive materials, high-friction cutting | Industry Standard: Uncoated (wear rate 0.02mm/hr) Our Base: TiN (▲50% wear resistance, 0.01mm/hr) Our Advanced: TiCN (▲80% wear resistance, 0.005mm/hr) | Extended tool life and smoother cuts in abrasive environments | Coating adds cost; requires precision application |
Flute Design | General milling, chip evacuation | Industry Standard: 2-flute (lower chip capacity) Our Base: 4-flute (▲100% chip capacity) Our Advanced: 4-flute optimized geometry (▲20% efficiency) | Efficient chip removal and improved surface finish | Requires higher spindle speed for optimal performance |
Hardness Range | Machining hard materials (e.g., tool steel) | Industry Standard: Up to HRC 45 Our Base: HRC 45–60 (▲33%) Our Advanced: HRC 60–70 (▲100%) | Processes hardened alloys without frequent tool changes | Demands precise machine calibration to avoid tool breakage |
Shank Design | Machine compatibility, stability | Industry Standard: Straight shank (common) Our Base: Straight shank (same) Our Advanced: Tapered shank (▲20% torque transfer) | Enhanced stability for heavy cuts; wider compatibility with standard machines | Tapered shank requires specific holders for maximum benefit |
Customization Options | Specialized machining needs | Industry Standard: Limited (size only) Our Base: Size + coating (▲100%) Our Advanced: Full customization (size, flute length, coating) (▲200%) | Tailored performance for niche applications | Longer lead times for custom orders; may increase costs |