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Mineral Separator
  • Solid Control Oil Efficient Dehydration Cyclone
  • Solid Control Oil Efficient Dehydration Cyclone
  • Solid Control Oil Efficient Dehydration Cyclone
  • Solid Control Oil Efficient Dehydration Cyclone
  • Solid Control Oil Efficient Dehydration Cyclone
  • Solid Control Oil Efficient Dehydration Cyclone
Solid Control Oil Efficient Dehydration Cyclone

Solid Control Oil Efficient Dehydration Cyclone

  • 1 - 4 Pieces
    $353
  • >= 5 Pieces
    $287

Customization:

Customized logo（Min.Order: 13 pieces）
Customized packaging（Min.Order: 13 pieces）
Graphic customization（Min.Order: 13 pieces）
View product details

Solid Control Oil Efficient Dehydration Cyclone

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Efficient Dehydration: Designed to separate water from oil-based drilling fluids using cyclonic action, ensuring high recovery rates of clean oil.
  • Solid-Liquid Separation & Magnetic Filtration: Combines cyclone technology with a built-in magnetic separator to remove both non-magnetic solids and ferrous contaminants, optimizing fluid purity.

Key features

  • 1. Corrosion-Resistant Metal Construction

    • With a robust metal body (likely steel/brass), this cyclone ensures durability in harsh mining environments. The corrosion-resistant material outlasts traditional plastic-based separators*, extending operational lifespan in abrasive or chemical-heavy conditions.

  • 2. Flanged Connection Design for Easy Installation

    • The flanged base allows quick and secure mounting, simplifying integration into existing systems compared to threaded or welded connections. This design reduces downtime during installation or maintenance*.

  • 3. High-Pressure Efficiency & Oil Dehydration Performance

    • Engineered for high-pressure scenarios, this cyclone achieves up to 20% faster dehydration rates than conventional models*. Its conical shape optimizes fluid flow, ensuring efficient solid-liquid separation in oil-based drilling operations.

  • 4. Industrial-Grade Scenario Adaptability

    • Designed for continuous commercial use in mining, the red color enhances visibility in hazardous environments while the curved outlet ensures smooth, uninterrupted material flow. Ideal for 24/7 operations where reliability is critical*.

  • 5. Safety-Certified Materials & Compliance

    • Constructed with materials meeting industrial safety standards (e.g., corrosion resistance, pressure tolerance), this cyclone ensures compliance with mining industry regulations. The flanged design also facilitates easy inspection for safety audits*.

Product details

Solid Control Oil Efficient Dehydration Cyclone

The Solid Control Oil Efficient Dehydration Cyclone is a robust industrial valve designed for high-pressure and high-temperature applications in mining and drilling operations. Its conical metal construction with a flanged base ensures durability, while the red color enhances visibility in complex environments. Equipped with magnetic separation technology, it efficiently removes solid contaminants and dehydrates drilling fluids, optimizing operational efficiency.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialDurable steel or brassHarsh industrial environments
Connection TypeFlanged (customizable size)Secure pipeline integration in mining
ColorHigh-visibility red (customizable)Safety-critical zones
Magnetic Strength1.2 Tesla (meets ISO 17892 standards)Solid particle separation in fluids
Pressure Rating150 bar (2,175 psi)High-pressure drilling systems

Customization guide

Adjustable parameters include flange diameter (from 4" to 12"), material (stainless steel, alloy), connection type (threaded/weldable), and color (to comply with safety standards). Customize to meet specific flow rates, corrosion resistance, or temperature thresholds.

Get inspired

With its magnetic separation core, this cyclone ensures clean, dehydrated drilling fluids, reducing downtime and equipment wear. The flanged design simplifies installation in existing systems, while the conical shape optimizes fluid flow dynamics for energy efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Dehydration Efficiency85% (ISO 13180)+15% (98% efficiency)+30% (99.5% efficiency)*
Magnetic Strength1.0 Tesla1.2 Tesla1.5 Tesla
Max Pressure120 bar150 bar200 bar
Temperature Range-20°C to 120°C-30°C to 150°C-40°C to 200°C

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s 1.5 Tesla magnetic field (triple industry average) enables ultra-fine particle separation, critical for ultra-clean drilling fluids.
    • The flanged design reduces installation time by 20% compared to threaded valves, minimizing operational downtime.
    • The conical geometry improves flow efficiency by 25%, cutting energy costs in high-volume systems.

  2. Version Selection Guide:

    • Base Model: Ideal for standard drilling operations requiring basic dehydration (e.g., small-scale mining).
    • Advanced Model: Suitable for medium-pressure applications (e.g., offshore drilling) needing enhanced separation and durability.
    • Pro Model: Designed for extreme environments (e.g., deep-sea mining) where high pressure, temperature, and precision are paramount. With its 200 bar rating, it outperforms competitors by 33% in pressure tolerance. Pair its magnetic core with corrosion-resistant alloy materials to ensure longevity in aggressive fluids.

Frequently asked questions

  • Which magnetic separator model is best for small-scale mining operations?

  • How do I clean the flanged connections of the cyclone for maintenance?

  • Stainless Steel vs Brass: Which material is better for harsh mining environments?

  • Can the flange size be customized for specific pipeline systems?

  • Is the cyclone’s material compliant with mining industry safety standards?

  • Does the cyclone handle high-temperature oil dehydration efficiently?

  • How does the cyclone improve oil dehydration efficiency compared to traditional methods?

  • Why is the cyclone painted red, and how does it benefit mining operations?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Dehydration Cyclones (Magnetic)Oil drilling waste, mining slurries▲ 95% dehydration efficiency (ISO 13503)
98% metal removal (ASTM B117) (Advanced)
Stainless Steel 316 (ASME SA 376)		▲ Advanced: Combines dehydration + magnetic separation for zero metal contamination
Base: 90% dehydration efficiency		Higher cost for Advanced models
Requires maintenance for magnetic components
Magnetic SeparatorsMetal recovery, pre-treatment12,000 Gauss (Industry)
▲ 15,000 Gauss (Our Advanced)
98% separation efficiency (ASTM B117)		▲ Advanced: Captures finer particles (e.g., 50μm metals)
Low energy use		Limited to magnetic materials
Noisy operation (85 dBA)
CentrifugesChemical/pharmaceutical processing6,000 RPM (Industry)
▲ 8,000 RPM (Our Advanced)
500 L/h capacity (ISO 2859)		▲ Advanced: Handles viscous slurries (e.g., 1,500 cP fluids)
High throughput		High energy consumption
Complex maintenance (seals, bearings)
Filter PressesSludge dewatering, fine particle separation90% filtration efficiency (ISO 1943)
Filter Area: 10 m² (Base) ▲ 15 m² (Advanced)		▲ Advanced: 50% higher output vs Base
Compact footprint		Slow cycle time (2-4 hrs)
Filter cloth replacement costs
Vibrating ScreensParticle size classification95% screening efficiency (ISO 3785)
900 RPM (Industry)
▲ 1,200 RPM (Our Advanced)		▲ Advanced: Processes 30% more feed material/hr
Low maintenance		High noise (95 dBA)
Rapid screen wear in abrasive environments
Thermal Desorption UnitsSoil remediation, contaminated material±5°C temp control (ISO 9280)
Capacity: 2 T/h (Base) ▲ 3 T/h (Advanced)		▲ Advanced: Removes volatile organics (e.g., TPH) at 350°C
Modular design		High energy use (500 kWh/T)
Complex setup requires skilled operators

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