All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
Alibaba
Industrial Machinery
Apparel & Textile Machinery
Textile Machinery
Nonwoven Machines
  • Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine
  • Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine
  • Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine
  • Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine
  • Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine
  • Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine
Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine

Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine

  • >= 1 Sets
    $200,000
View product details

Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Recycled Cotton Processing: Efficiently converts waste felt and recycled cotton into high-quality thermal-bonded materials through automated thermal bonding technology.
  • Thermal Bonding Production: Designed to create thick, durable felt or mattress top layers with consistent density and hardness, ideal for insulation, bedding, or industrial applications.

Key features

  • 1. Material Technology: Recycled Cotton & Thermal Bonding

    • With recycled cotton and thermal bonding technology, create durable mattress tops from waste felt while reducing environmental impact. This eco-friendly material composition ensures structural integrity and heat retention, making it ideal for premium bedding applications.

  • 2. Interactive Design: Customizable Processing Presets

    • With programmable presets for material thickness and density, effortlessly adjust production parameters to meet specific mattress requirements. The intuitive control panel allows seamless customization for varying fabric types.

  • 3. Performance Parameters: High-Capacity Processing Speed

    • With heavy-duty rollers and automated feed systems, process thick, hard materials at 15 meters per minute, ensuring efficient output for large-scale production.

  • 4. Scenario Solutions: 24/7 Commercial-Grade Operation

    • Designed for continuous commercial use, this machine maintains peak performance in industrial settings, supporting uninterrupted production cycles for mattress manufacturers.

  • 5. Certification Standards: Eco-Friendly Production Compliance

    • Certified to ISO 14001 environmental standards, ensuring sustainable manufacturing practices and compliance with global eco-friendly regulations.

Product details

Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine

The Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine is an industrial-grade textile machinery designed to efficiently process recycled cotton and thermal bonding waste felt into high-quality mattress tops. With fully automated operation, it ensures precision in material handling, energy-efficient processing, and compliance with eco-friendly standards. Its modular design allows customization to meet diverse production needs, making it ideal for textile manufacturers focused on sustainability and scalability.

Technical specifications

FeatureSpecificationBenefit
Automation LevelFully automated system with PLC controlReduces manual intervention, ensuring consistent output and safety.
Material CompatibilityRecycled cotton, thermal bonding waste felt, and fibrous textilesMaximizes waste utilization while maintaining structural integrity.
Processing Speed20-30 meters/minute (adjustable)Balances productivity with precision for diverse production demands.
Energy Efficiency20% lower energy consumption vs. industry benchmarksReduces operational costs and environmental footprint.
Safety FeaturesGuarded conveyor belts, emergency stop system, and heat-resistant materialsEnsures operator safety in high-temperature and high-volume workflows.

Customization guide

Adjustable parameters such as conveyor belt speed, material thickness settings, and bonding temperature allow customization to meet specific needs. For instance, slower speeds and higher temperatures can produce denser felt layers for industrial insulation, while faster speeds optimize throughput for mass production of mattress toppers.

Get inspired

Transform recycled materials into premium mattress tops with precision engineering. Ideal for eco-conscious manufacturers seeking to reduce waste while maintaining product durability and comfort.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed20 m/min+25% (25 m/min)+50% (30 m/min)*
Max Material Thickness5mm8mm12mm
Energy Efficiency20% below benchmark30% below benchmark40% below benchmark
Waste Reduction15%25%35%

Supplier's note

  1. Three Technical Breakthroughs:

    • Full Automation: The PLC-controlled system ensures zero human error in material alignment and bonding.
    • Recycled Material Optimization: Advanced thermal bonding tech converts low-value waste into high-density felt with 30% higher tensile strength.
    • Modular Design: Interchangeable rollers and heating zones allow seamless adaptation to fabric types (e.g., cotton vs. synthetic blends).

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs prioritizing cost-efficiency and moderate output (e.g., small-scale mattress topper production).
    • Advanced Model: Suitable for mid-sized factories requiring higher throughput and thicker material processing (e.g., industrial insulation manufacturing).
    • Pro Model: Designed for large-scale operations demanding maximum speed and ultra-thick felt production (e.g., commercial mattress factories).

With the Pro Model’s 12mm thickness capacity, you can create ultra-durable mattress bases that outperform industry standards. Pair this with its 40% energy savings, and you reduce costs while meeting sustainability goals.

Frequently asked questions

  • Which model of Spring Mattress Top Thick and Hard Recycled Cotton Thermal Bonding Waste Felt Machine is best for high-volume textile production?

  • How do I maintain the conveyor belt of the Thermal Bonding Waste Felt Machine to ensure longevity?

  • What makes recycled cotton better than synthetic fibers for mattress toppers in this machine?

  • Can this machine be customized to process different felt thicknesses for mattress applications?

  • Is the Spring Mattress Top Machine FDA-approved for producing safe, eco-friendly materials?

  • How does the automatic grade improve efficiency in recycled cotton processing?

  • What safety features does the Waste Felt Machine include for industrial use?

  • Does the machine support processing mixed recycled materials for thermal bonding?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material Handling CapacityHigh-volume textile production500 kg/h (ISO 9283) ▲ 700 kg/h (+40%) ▲ 1000 kg/h (+42.86%)Reduces production time and labor costsAdvanced models require more space and energy
Automation LevelConsistency-focused factoriesSemi-Automatic ▲ Fully Automatic (ISO 10218) ▲ AI-Driven (+20% efficiency)Minimizes human error and enhances precisionHigher upfront cost for advanced AI systems
Energy EfficiencyFacilities with high energy costs15 kWh/kg (IEC 60038) ▲ 12 kWh/kg (-20%) ▲ 9 kWh/kg (-40% via regenerative)Lowers operational costs and environmental footprintAdvanced models may need specialized maintenance
Material Quality OutputPremium mattress manufacturers±5% tolerance (ASTM D3776) ▲ ±3% (+40% improvement) ▲ ±1.5% (+70% laser)Ensures uniform thickness for high-end productsTighter tolerances may slightly reduce throughput
Customization OptionsFlexible production needsFixed modules ▲ 3 modular zones (+100%) ▲ Fully reconfigurable (+200%)Adapts to diverse materials and thickness requirementsRequires technical expertise for setup
Environmental ImpactEco-conscious manufacturers10% waste (ISO 14040) ▲ 5% (-50%) ▲ 2% (-80% real-time opt.)Aligns with sustainability goals and cuts raw material costsAdvanced recycling systems add to initial investment costs

Related searches

rubber mat blank with stitches edgeNPG 51 OPC drummoisture resistant MDF boarduniversal tail gate power lift electric paper cutteranatomy model medical model human stomachsquare electric motoroptical level 32xhairpin leg floor protectorwater cooler dispensercontrol panel switch bus air conditioning7 inch touchscreen paneldrum skins fibre skin drum skinsSMD LED light source lenshorizontal bending pipe rolling machine

The Product Description is generated by third-party, and Alibaba.com is not liable for any risks related to inaccuracies or the infringement of third-party rights.

The information in this Product Description may differ from the details on the product listing page on Alibaba.com. Additionally, the contents may not be updated in real-time with the product listing page on Alibaba.com, and there may be delays in reflecting the most updated information. The description on product listing page takes precedence. You shall not rely on this Product Description in making transaction decisions.

The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.