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Flat Knitting Machine Usage Stop Motion Yarn Break Sensors with Cables

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Yarn Break Detection: Equipped with sensors to automatically detect yarn breaks during flat knitting, immediately stopping the machine to prevent defects and material waste.
  • Real-Time Monitoring: Transparent red plastic spools allow operators to visually track yarn levels and integrity, ensuring consistent thread supply.

Key features

  • 1. Material Technology

  • With transparent red plastic spools and corrosion-resistant metal bases, you can easily monitor yarn levels and ensure durability in industrial environments. ~30% lighter than all-metal alternatives*.

  • 2. Interactive Design

  • With adjustable purple plastic arms and a modular tray system, you can customize threading paths and expand capacity to suit specific production needs. Up to 40% faster setup than rigid systems*.

  • 3. Performance Parameters

  • With real-time yarn break detection technology, you can prevent defects and reduce downtime by automatically halting machines during interruptions. Up to 95% faster defect prevention compared to manual monitoring*.

  • 4. Scenario Solutions

  • Designed for flat knitting machines, these sensors ensure consistent operation in high-volume commercial settings. Compatible with continuous 24/7 use for industrial-scale production*.

  • 5. Certification Standards

  • Manufactured to meet industrial quality standards, these sensors provide reliable performance backed by a 1.5-year warranty. Ensuring peace of mind for professional textile operations.

Product details

Flat Knitting Machine Usage Stop Motion Yarn Break Sensors with Cables

The Stop Motion Yarn Break Sensors with Cables for Flat Knitting Machine Usage are precision-engineered components designed to enhance efficiency and reliability in textile manufacturing. Featuring transparent red plastic spools, modular purple plastic arms, and durable metal bases, these sensors ensure seamless thread/yarn management while enabling real-time monitoring and automatic stoppage upon breaks.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialTransparent red plastic (spools), stainless steel (bases)Visibility of thread levels, corrosion resistance in industrial settings
Sensor TypeOptical fiber-based detectionAccurate yarn break detection in flat knitting machines
Warranty1.5 yearsLong-term reliability for high-volume production lines
Cable LengthStandard 2m (adjustable up to 5m)Flexible integration into existing machinery layouts

Customization guide

Adjustable parameters include:

  • Arm Length/Position: Modify threading paths to match machine configurations.
  • Spool Capacity: Add/remove spools to scale setups for small-to-large batch production.
  • Cable Length: Extend cables for compatibility with expanded machinery layouts.
    Customization ensures seamless adaptation to specialized knitting patterns or space constraints.

Get inspired

With real-time yarn break detection, you can minimize downtime and defects in flat knitting operations. The transparent spools let operators monitor thread levels without stopping production, while the modular design allows quick adjustments for different yarn types or machine sizes.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Detection Speed0.5 sec response+15% faster+30% faster*
Cable Length2m standard3m (adjustable)5m (adjustable)
CompatibilityBasic machinesMid-range modelsHigh-speed industrial
CertificationsISO 9001ISO 14001 + CEUL Listed + RoHS

Supplier's note

  1. Technical Breakthroughs:

    • Transparent Spools: Visibility reduces manual checks by 40%, cutting labor costs.
    • Optical Sensors: 99.8% accuracy in detecting yarn breaks (vs. 95% in traditional models).
    • Modular Design: Scalable configurations save 20% space vs. fixed-system alternatives.
  2. Version Selection Guide:

    • Pro Model: Ideal for high-volume factories requiring ultra-fast detection (e.g., premium garment production). Its UL certification ensures safety in global supply chains.
    • Advanced Model: Best for mid-sized operations needing CE compliance and extended cable reach.
    • Base Model: Cost-effective for small workshops or testing phases. Pair its stainless steel base with lightweight plastic arms to balance durability and portability.

Pro Model’s 30% faster detection cuts downtime by 15%, directly boosting output in 24/7 production environments.

Frequently asked questions

  • Which yarn break sensors are best for small-scale flat knitting machines?

  • How do I clean and maintain yarn break sensors with plastic components?

  • Why choose plastic over metal sensors for flat knitting machines?

  • Can these sensors be customized for multi-thread setups?

  • Are these sensors CE-certified for industrial use?

  • What’s the warranty coverage for yarn break sensors in China?

  • How do these sensors improve efficiency in flat knitting?

  • Which industries use these sensors with purple arms and plastic spools?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Yarn Break SensorsFlat knitting machine monitoringResponse time: 0.2s (Industry: 0.5s) ▲0.3s faster (ISO 13849-1 compliant)Prevents defects, reduces downtime by 40% (▲ vs standard sensors)Higher cost (▲$50+ vs basic models)
Spool HoldersOrganizing yarn spoolsTransparent plastic (ASTM D638), holds 12 spools, purple arms ▲2 more than industry standardEasy visibility (▲30% faster setup), modular expandable to 18 spoolsLimited capacity (Industry avg: 10 spools)
Thread Tension ControllersMaintaining thread tensionAdjustable tension: 0.5-2.0 N (ISO 20647 certified)Reduces breakage by 25% (▲ vs fixed systems), ▲5yr warrantyRequires calibration (▲every 500hrs vs 200hrs for advanced models)
Knitting Needle SensorsDetecting needle malfunctions0.1mm deviation detection (IEC 60204 compliant)Prevents damage, improves accuracy by 15% (▲ over standard sensors)Complex installation (▲2hr training vs 1hr for base models)
Material Feed SystemsYarn feedingFeed rate: 5m/s (▲2m/s faster than ISO 3017 standard)Boosts productivity by 35%, ▲1.5yr warrantyHigh maintenance (▲monthly checks vs quarterly for base models)
Safety Shut-off SystemsEmergency stopActivation time: 0.3s (▲0.2s faster than ISO 13850 standard)Reduces accidents by 40%, protects machinery (▲5% fewer false triggers)Occasional false triggers (▲5% less than base models)

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