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Support Customize Perforating Machines Pin Roller Needles Perforation Machinery for Packaging Film Blowing Machines

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Perforation: The perforating machine's aluminum pin roller and needles create uniform holes or patterns in packaging film, ensuring consistent material processing for applications like breathable packaging or fabric finishing.
  • Material Processing: Designed to handle various materials, including plastic films and textiles, the perforated roller applies controlled pressure to shape, cut, or compact materials during manufacturing.

Key features

  • 1. Durable Aluminium Construction

  • With an aluminium alloy body, ensure corrosion resistance and lightweight durability for industrial environments. 30% lighter than steel alternatives, reducing operational strain.

  • 2. Customizable Perforation Design

  • With adjustable needle configurations, adapt perforation patterns to suit diverse packaging film materials and thicknesses. Quickly reconfigure for different production needs.

  • 3. Precision Perforation Technology

  • Achieve ±0.1mm accuracy in perforation placement, ensuring consistent quality for high-standard packaging films. Outperforms standard rollers in precision.

  • 4. Commercial-Grade Reliability

  • Engineered for continuous operation in 24/7 industrial settings, supporting high-volume packaging production demands. Ideal for commercial-scale manufacturing lines.

  • 5. Confidence in Long-Term Use

  • Backed by a 6-month warranty, guaranteeing reliability and durability. Manufacturer-backed assurance for industrial-grade performance.

Product details

Support Customize Perforating Machines Pin Roller Needles Perforation Machinery for Packaging Film Blowing Machines

With our customizable perforating machine pin roller needles, you can achieve precise perforation patterns for packaging film blowing applications. Crafted from durable aluminum alloy, this industrial-grade component ensures longevity in high-stress environments while maintaining lightweight efficiency.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionAluminum Alloy (6061-T6)High-stress industrial environments requiring corrosion resistance and lightweight durability.
Perforation PatternAdjustable hole size (0.5–3mm) & spacingPackaging film with varying thickness or material stiffness (e.g., plastic, synthetic blends).
Surface FinishSmooth, corrosion-resistant coatingPrevents material adhesion during high-speed perforation of sticky or heat-sensitive films.
Roller DiameterCustomizable (50–200mm)Tailored to match film width requirements in packaging lines.

Customization guide

Adjust perforation hole size, spacing, and roller diameter to meet specific material thicknesses or production speeds. For instance, smaller holes (≤1mm) are ideal for breathable packaging films, while larger perforations (≥2mm) suit heavy-duty industrial wrapping.

Get inspired

Optimize packaging efficiency with precision-engineered perforations. Whether creating vent holes for food packaging or structural cuts for industrial wraps, our customizable rollers ensure consistency and reduce waste.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Perforation Precision±0.2mm±0.15mm (+25%)±0.1mm (+50%)
Max Load Capacity500kg/cm²650kg/cm² (+30%)800kg/cm² (+60%)
Operational Speed15m/min20m/min (+33%)25m/min (+66%)

Supplier's note

  1. Technical Breakthroughs:

    • Aluminum Alloy Construction: Reduces weight by 30% compared to steel rollers, lowering energy costs.
    • Adaptive Perforation Tech: Customizable hole patterns enable 20% faster setup for new film types.
    • Corrosion-Resistant Coating: Extends lifespan by 50% in humid or chemical-exposed environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs needing reliable performance in standard packaging lines (e.g., food-grade plastic films).
    • Advanced Model: Best for mid-scale operations requiring faster speeds (20m/min) and handling thicker materials like industrial wraps.
    • Pro Model: Suited for high-volume manufacturers needing ultra-precise perforations (±0.1mm) for premium packaging, such as medical-grade films.

With the Pro Model’s 800kg/cm² load capacity, you can process reinforced polymer films without deformation, ensuring structural integrity for heavy-duty applications. Pair this with its corrosion-resistant coating to safely handle chlorine-exposed environments.

Frequently asked questions

  • Which perforating machine model suits packaging film blowing for small-scale production?

  • How to clean the perforated roller to prevent clogging during operation?

  • Aluminum vs Steel: Which is better for perforating rollers in humid environments?

  • Can the perforation pattern be customized for specific packaging film thickness?

  • Is the aluminum roller FDA-approved for food packaging film applications?

  • What’s the recommended maintenance schedule for the perforating needles?

  • How does the aluminum material enhance durability compared to plastic rollers?

  • Can the roller diameter be adjusted for different film blowing machine setups?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material QualityHigh-volume production linesIndustry: Steel (500 kg/m³)
Base: Aluminum (270 kg/m³ ▲)
Advanced: Aluminum-Composite (280 kg/m³, ASTM B209 ▲▲)
Base: Reduces operator fatigue ▲
Advanced: Corrosion resistance in humid environments ▲▲
Industry: Heavier but more durable
Advanced: Slightly heavier than Base ▲▲
Noise LevelOffice/Residential ProximityIndustry: 65 dBA (Lawnmower level)
Base: 55 dBA (▲)
Advanced: 45 dBA (▲▲)
Base: Quieter than standard machinery (quieter than a normal conversation) ▲
Advanced: Meets hospital noise standards (quieter than a refrigerator) ▲▲
Industry: Louder but cheaper to produce ▲▲
Durability & WarrantyContinuous operationIndustry: 3mo warranty, 10k cycles
Base: 6mo, 15k ▲
Advanced: 12mo, 20k ▲▲
Base: Double industry warranty ▲
Advanced: 2x cycles lifespan (ISO 23932 tested) ▲▲
Industry: Lower cost but shorter lifespan ▲▲
Customization FlexibilityCustom packaging needsIndustry: Fixed patterns
Base: Adjustable 2-5mm ▲
Advanced: Software 0.5-10mm ▲▲
Base: Meets most packaging specs (ISO 5043) ▲
Advanced: Tailor-fit for niche markets (e.g., medical films) ▲▲
Industry: Limited to standard designs ▲▲
PrecisionHigh-accuracy manufacturingIndustry: ±1mm tolerance
Base: ±0.5mm ▲
Advanced: ±0.2mm ▲▲
Base: Meets ISO 2768-m (general machinery) ▲
Advanced: Precision for aerospace-grade materials ▲▲
Industry: Lower precision increases waste ▲▲
Weight & PortabilityMobile setupsIndustry: Steel (50kg)
Base: Aluminum (30kg ▲)
Advanced: Composite (32kg ▲)
Base: Easier installation (reduces setup time by 30%) ▲
Advanced: Handles complex setups with ergonomic design ▲▲
Advanced: Requires training for composite handling ▲▲

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