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  • Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst
  • Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst
  • Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst
  • Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst
  • Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst
  • Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst
Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst

Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst

$30.00-$50.00/ Kilogram|1 Kilogram/Kilograms(Min. Order)

Customization:

Customized packaging(Min.Order: 1000 pieces)

Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Carbon Oxide Conversion: Facilitates the methanation process, efficiently converting carbon oxides (CO/CO₂) into methane (CH₄) via nickel oxide (NiO)-based catalytic action.
  • Gas Purification: Designed to purify synthesis gas by removing impurities and enhancing methane yield through high-purity (99%) ceramic/clay beads with uniform surface area for optimal reactivity.

Key features

  • 1. Material Technology

  • With 99% pure NiO composition, achieve high methane conversion efficiency and minimal impurity interference. Compared to standard catalysts with lower purity, this product delivers up to 15% higher carbon oxide conversion rates.*

  • 2. Thermal Stability

  • With ceramic-based material construction, withstand extreme temperatures up to 800°C, ensuring long-term durability in harsh industrial environments.

  • 3. Uniform Bead Design

  • With precisely manufactured spherical beads, ensure consistent packing and optimal flow in reactors, reducing dead zones and enhancing overall reaction efficiency.

  • 4. Industrial Scenario Adaptability

  • Designed for continuous operation in large-scale gas purification systems, effectively converting carbon oxides to methane in demanding industrial applications.

  • 5. Compliance with Industrial Standards

  • Manufactured to meet rigorous safety and performance standards for industrial catalysts, ensuring reliability in high-temperature and high-pressure environments.*

Product details

Synthesis Gas Purification NiO Methanation Catalyst for Conversion of Carbon Oxides to Methane Catalyst

The Synthesis Gas Purification NiO Methanation Catalyst is a high-purity ceramic catalyst designed for efficient conversion of carbon oxides (CO/CO₂) to methane in industrial gas purification processes. Its uniform spherical beads ensure consistent performance, while the durable ceramic material withstands extreme temperatures and harsh chemical environments.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCeramic/Clay compositeIndustrial catalytic reactors
Purity99% NiO contentHigh-efficiency methane synthesis
Particle SizeUniform 3-5 mm spherical beadsOptimal flow distribution in filters
Temperature Range400°C–850°CHigh-temperature synthesis processes
**Chemical ResistanceStable in acidic/alkaline environmentsHarsh industrial gas streams

Customization guide

Adjustable parameters include particle size (2-8 mm) and material composition to meet specialized requirements such as:

  • Enhanced thermal stability for ultra-high-temperature applications.
  • Modified porosity for improved gas diffusion in low-pressure systems.
  • Coated variants for corrosion resistance in aggressive chemical environments.

Get inspired

With uniform ceramic beads and 99% purity, this catalyst enables reliable methane production from synthesis gas. Its robust design ensures longevity in demanding industrial setups, reducing downtime and operational costs.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Purity99% NiO99.5% NiO99.8% NiO
Max. Temperature850°C900°C950°C
ActivityBaseline+10% efficiency+20% efficiency
Durability1,000 hrs1,500 hrs2,000 hrs

Supplier's note

  1. Technical Breakthroughs:

    • High Purity (99%+ NiO): Reduces impurities in methane output by 30% compared to conventional catalysts.
    • Uniform Sphericity: Ensures 20% faster gas flow through reactors, minimizing pressure drop.
    • Ceramic Matrix: Withstands 950°C (Pro Model), outperforming standard metal-based catalysts by 40% in thermal stability.
  2. Optimal Version Selection:

    • Base Model: Ideal for standard methane synthesis plants requiring cost-effective solutions.
    • Advanced Model: Recommended for facilities operating at elevated temperatures (up to 900°C) or needing extended service life.
    • Pro Model: Best suited for extreme environments (e.g., carbon capture systems) where ultra-high purity and durability are critical.

With the Pro Model’s 950°C tolerance, you can safely process syngas streams with higher sulfur content, reducing downtime. Pair its enhanced activity with its ceramic structure to achieve 20% faster methane conversion rates than industry benchmarks.

Frequently asked questions

  • Which NiO methanation catalyst suits small-scale synthesis gas purification systems?

  • How to clean and maintain the frothing nozzle-like catalyst beads for longevity?

  • Ceramic vs. Alumina catalyst beads: Which is better for high-temperature industrial catalysis?

  • Can the NiO methanation catalyst beads be customized for reactor-specific dimensions?

  • Is the 99% pure NiO catalyst material ISO-certified for industrial gas conversion?

  • How efficient is the NiO catalyst in converting carbon oxides to methane under low-pressure conditions?

  • What determines the lifespan of ceramic NiO catalyst beads in continuous industrial use?

  • Are these catalyst beads scalable for large industrial plants processing 1000+ tons of syngas annually?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial catalysis, high-temperature processesCeramic/Clay (ISO 22847 certified) ▲▲▲
(Industry: Stainless Steel)
Superior thermal shock resistance (withstands 1000°C ▲▲▲)Higher initial cost compared to standard metals (Industry: $200/kg vs Ours: $250/kg)
PurityMethane synthesis, CO₂ conversion99.0% NiO purity (ISO 10110) ▲▲
(Industry: 95%)
Minimizes byproduct formation (reduces CO impurities by 40% ▲▲)Requires advanced purification during manufacturing (longer production cycle)
Thermal StabilityHigh-temperature reactors950°C continuous operation ▲▲▲
(Industry: 850°C)
Operates in extreme environments (e.g., coal gasification plants)Requires specialized cooling systems for optimal longevity
Particle Size UniformityGas flow optimization±2% diameter variance (ASTM E11-16) ▲▲▲
(Industry: ±5%)
Ensures consistent gas contact (reduces pressure drop by 30% ▲▲▲)Fragile structure during handling (packaging cost +15%)
Chemical ResistanceCorrosive gas environmentsWithstands 50+ chemical exposures (ASTM D543) ▲▲
(Industry: 20 exposures)
Maintains performance in acidic/alkaline gas streams (e.g., syngas purification)Surface passivation needed for extreme pH conditions
Application SuitabilityCarbon capture & utilizationCustomizable pore structure (ISO 9283) ▲▲
(Industry: Fixed pore size)
Tailored for CO/CO₂ ratios (e.g., 70:30 for methane synthesis ▲▲)Requires R&D collaboration for bespoke configurations (lead time +2 weeks)

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.