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  • Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine
  • Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine
  • Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine
  • Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine
  • Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine
  • Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine
Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine
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Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine

  • >= 1 Sets
    $73,200

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Synthetic Macro Fiber Production: Designed to extrude high-strength synthetic macro fibers (e.g., PP, HDPE, PE) for cement reinforcement and industrial textiles.
  • Twisted Fiber Extrusion: Specializes in creating twisted fibers with precise diameter control (uniform filaments visible in the image), ideal for construction materials and 3D printing applications.

Key features

  • 1. Material Technology

  • With a 38CrMoAlA alloy steel screw, ensure durability and resistance to high-stress extrusion processes, outperforming standard steel screws in longevity and performance*.

  • 2. Interactive Design

  • With automated control panels and user-friendly interface, adjust parameters effortlessly for seamless operation compared to manual systems*, reducing labor dependency and improving workflow efficiency.

  • 3. Performance Parameters

  • With a 30:1 L/D ratio screw, achieve uniform material melting and consistent output quality, enhancing production efficiency by up to 15%* when processing HDPE, PE, and PP.

  • 4. Scenario Solutions

  • Designed for cement reinforcement and synthetic macro fibers, ideal for construction and industrial applications requiring durable materials, offering tailored solutions for heavy-duty use and precision filament production.

  • 5. Certification Standards

  • Complies with industrial safety standards (e.g., ISO 4010), ensuring operator protection during high-volume production*, while processed materials (HDPE/PP) meet global environmental and industrial quality specifications.

Product details

Synthetic Macro fiber making lines/ cement reinforcement twisted fiber extruder production machine

The Synthetic Macro fiber making line is a high-precision extrusion system designed for producing cement reinforcement twisted fibers and synthetic macro fibers. Equipped with a single-screw extruder (L/D ratio 30:1) made of 38CrMoAlA alloy, it processes HDPE, PE, and PP materials with consistent quality. The automated production line ensures uniform filament diameter, efficient material handling, and enhanced safety through integrated control systems.

Technical specifications

FeatureSpecificationBenefit
Extruder TypeSingle-screwCost-effective processing with stable output
Screw L/D Ratio30:1Ensures uniform melt distribution
Screw Material38CrMoAlA AlloyHigh durability and corrosion resistance
Processed MaterialsHDPE, PE, PPVersatile for diverse polymer applications
Automation LevelFully automated control panelsReduces manual intervention and errors
Safety FeaturesIntegrated safety guards and sensorsMinimizes workplace hazards

Customization guide

Adjustable parameters include:

  • Screw Configuration: Modify the screw design to optimize processing for specific polymer viscosities.
  • L/D Ratio: Customize the screw length-to-diameter ratio for tailored melt homogeneity.
  • Material Compatibility: Upgrade feed systems to handle additional polymers beyond HDPE, PE, and PP.

Get inspired

With precise extrusion technology and automated controls, this machine delivers uniform filaments ideal for construction reinforcement or 3D printing. Its corrosion-resistant 38CrMoAlA screw ensures long-term reliability, while the 30:1 L/D ratio guarantees consistent melt quality.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Throughput (kg/h)500+20% (600)+40% (700)*
Energy Efficiency85%+15% (98%)+25% (103%)
Material Compatibility3 types5 types7 types
Automation LevelSemi-automatedFully automatedAI-driven optimization

Supplier's note

  1. Key Breakthroughs:

    • The 30:1 L/D ratio ensures melt uniformity, critical for fiber strength.
    • 38CrMoAlA screw material extends service life by 40% compared to standard alloys.
    • Fully automated controls reduce labor costs by 30% versus traditional extrusion lines.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale production or startups needing cost-effective entry.
    • Advanced Model: Suitable for medium-volume manufacturers requiring 5 material types and full automation.
    • Pro Model: Best for high-volume industrial users needing AI-driven efficiency and 7 material compatibilities.

With the Pro version’s 700 kg/h throughput, you can meet large-scale construction demands 20% faster than industry benchmarks. Its corrosion-resistant design paired with AI optimization ensures minimal downtime and maximum output.

Frequently asked questions

  • Which single-screw extruder model is best for producing cement reinforcement twisted fibers using HDPE?

  • How often should the single-screw of a PP fiber extruder require maintenance?

  • HDPE vs PP: Which material is better for synthetic macro fibers in construction?

  • Can this extruder customize filament diameter for 3D printing applications?

  • Is the 38CrMoALA screw material certified for industrial extrusion safety standards?

  • What’s the maximum output capacity of a cement reinforcement fiber extruder with a single screw?

  • Does the extrusion line include safety measures for high-temperature processes?

  • How does the 30:1 L/D ratio improve HDPE filament quality?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Extruder Screw DesignHigh-efficiency material processingIndustry: 25:1 (ASTM D3835)
Base: 30:1 (ISO 2524) ▲
Advanced: 35:1 (▲▲)
Base: 20% better melt homogeneity than Industry; Advanced: 15% less wasteAdvanced requires more space and higher cost
Material CompatibilityDiverse polymer productionIndustry: 2-3 materials (ISO 1043)
Base: HDPE, PE, PP (▲)
Advanced: +PS, PVC (▲▲)
Base: handles 3 materials; Advanced: 5 materials (▲▲)Advanced may need custom dies for new materials
Screw Material QualityHigh-stress environmentsIndustry: 4140 steel (ASTM A366)
Base: 38CrMoAla (▲)
Advanced: SS316 (▲▲)
Base: 30% longer lifespan; Advanced: corrosion-resistant (▲▲)Advanced materials increase procurement costs
Automation LevelLarge-scale productionIndustry: Semi-automated (ISO 10218)
Base: Fully automated (▲)
Advanced: AI-driven (▲▲)
Base: cuts labor costs by 30%; Advanced: optimizes energy use (▲▲)Advanced systems need IT support and training
Precision (Filament Diameter)Tight tolerance applicationsIndustry: ±0.2mm (ISO 286-2)
Base: ±0.1mm (▲)
Advanced: ±0.05mm (▲▲)
Base: 50% tighter tolerance; Advanced: meets aerospace specs (▲▲)Advanced may reduce output speed by 10%
Safety FeaturesIndustrial safety complianceIndustry: Basic guards (ISO 13857)
Base: E-stop + sensors (▲)
Advanced: Smart monitoring (▲▲)
Base: 40% fewer accidents; Advanced: predictive maintenance alerts (▲▲)Advanced systems require frequent software updates and certifications

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