Customization:
With copper alloy contacts and PA66 housing, achieve high conductivity and durability, outperforming models using lower-grade materials*.
With barrier strip design, prevent short circuits by isolating terminals, offering 50% better isolation than non-barrier blocks*.
The TC1005 High Current Terminal Block is a robust 5-pole fixed terminal block designed for high-power applications up to 100A and 600V. Crafted with copper alloy contacts and PA66 flame-retardant housing, it ensures superior conductivity and durability. Its barrier strip design isolates circuits, minimizing short-circuit risks in industrial, commercial, or residential electrical systems.
Feature | Specification | Application Scenario |
---|---|---|
Contact Material | Copper Alloy | Ensures low resistance in high-current circuits |
Housing Material | PA66 (Flame-Retardant Plastic) | Withstands harsh environments and high temperatures |
Rated Current | 100A Continuous | Ideal for heavy-duty power distribution systems |
Rated Voltage | 600V | Supports high-voltage industrial applications |
Terminal Material | Copper | Guarantees reliable electrical connectivity |
Type | PCB Terminal Block | Perfect for printed circuit board integration |
Adjust terminal size, color, or material (e.g., brass for corrosion resistance) to meet specific requirements. Modular design allows scalability for varying wire gauge needs.
With its 100A capacity and barrier strip isolation, the TC1005 is a versatile solution for industrial machinery, solar inverters, or high-power distribution panels. Its compact PCB compatibility simplifies space-constrained installations.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Max Current Capacity | 100A | 115A (+15%) | 130A (+30%) |
Temperature Range | -25°C to 70°C | -40°C to 85°C | -55°C to 105°C |
Insulation Material | PA66 | PA66+Glass Fiber | PBT+Glass Fiber |
Terminal Count | 5P Fixed | 8P Adjustable | 12P Modular |
Technical Breakthroughs:
Version Selection Guide:
With the Pro version’s 130A capacity and PBT+glass fiber insulation, users can safely handle high-power surges while maintaining thermal stability. Pair its modular terminals with heavy-gauge wires to achieve seamless power distribution in critical infrastructure.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Current Rating | Industrial machinery, power distribution | Industry Standard: 80A (IEC 60947-7) Our Base: 100A (IEC 60947-7) ▲ Our Advanced: 120A (IEC 60947-7) ▲▲ | Higher capacity for heavy-duty loads (e.g., motors, transformers). | Base: Moderate cost. Advanced: Higher cost due to reinforced design. |
Voltage Handling | High-voltage systems (e.g., HVAC) | Industry Standard: 500V (UL 544) Our Base: 600V (UL 544) ▲ Our Advanced: 600V + arc resistance (IEC 61076) | Exceeds standard safety margins for industrial applications. | Requires thicker insulation, increasing size. |
Material Durability | Harsh environments (e.g., chemical plants) | Industry Standard: PA6 plastic Our Base: PA66 + 30% glass fiber (ASTM D638) ▲ Our Advanced: PA66 + fiberglass (ASTM D638) ▲▲ | Enhanced resistance to chemicals and temperature fluctuations (-40°C to 120°C). | Advanced: Heavier and less flexible for small-scale use. |
Contact Material | High-reliability connections | Industry Standard: Brass Our Base: Copper alloy (IEC 60204) ▲ Our Advanced: Silver-plated copper ▲▲ | Low contact resistance (≤10 mΩ) for reduced energy loss. | Silver-plated contacts may corrode in humid environments without coating. |
PCB Compatibility | Electronics assembly (e.g., circuit boards) | Industry Standard: General PCB fitment Our Base: Precision-machined PCB slots (ISO 9001) ▲ Our Advanced: Solderless snap-fit ▲▲ | Seamless integration with standard and custom PCB designs. | Advanced: Requires specialized tools for installation. |
Temperature Resistance | High-heat environments (e.g., server farms) | Industry Standard: -25°C to 85°C Our Base: -40°C to 105°C (UL 746C) ▲ Our Advanced: -55°C to 125°C ▲▲ | Operates in extreme conditions (e.g., outdoor enclosures). | Base: Limited to moderate heat; advanced: Higher cost for thermal management. |
⭐⭐⭐⭐⭐ James Carter - Automation Systems Inc.
"The TC1005 Base Model has been a game-changer in our control panel redesign. Installed in February 2025, it's now been running solidly for 6 months under full 95A load in a factory environment. The copper alloy terminals show zero signs of overheating, and the barrier strip design eliminated cross-wiring issues we had with older terminal blocks. Integration with our existing PCB layout was seamless—no modifications needed. For industrial applications requiring reliability, this is the standard now."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Lena Patel - SolarEdge Solutions
"We’ve used dozens of terminal blocks across residential and commercial solar projects, but the TC1005 Advanced Model stands out. Purchased in November 2024 for a rooftop inverter array, it’s been handling intermittent 110A surges without issue. The -40°C to 85°C rating is critical in desert climates like Arizona, and the PA66+glass fiber housing hasn’t degraded under direct UV exposure. Bonus: the color-coded terminals make field inspections faster. After 8 months, still looks brand new."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ David Lin - DIY Smart Home Builder
"Bought the TC1005 Base Model in April 2025 for my home’s main power distribution hub—feeding HVAC, EV charger, and lighting circuits. The modular 5P design fits perfectly in my compact panel, and the 10–16 AWG compatibility allowed me to mix wire gauges safely. Installation was straightforward, though I wish the manual included more torque specs. No heating issues even during summer peak loads. Solid build quality for a home project. Only docked one star because labeling options are limited."Purchase Date: April 2025 | Usage Period: 4 months
⭐⭐⭐⭐⭐ Maria Gonzalez - Plant Maintenance Lead, Midwest Machinery
"After a short-circuit incident with a generic terminal block last year, we upgraded to the TC1005 Pro Model across all critical machinery panels. Purchased in January 2025, now used for 7 months in high-vibration environments. The 12P modular configuration and 130A capacity give us headroom for future expansions. The PBT+glass fiber insulation resists oil and heat better than our old PA66 units. Maintenance time dropped by nearly 30% thanks to easier wire access and reduced corrosion. This isn’t just a component—it’s a safety upgrade."Purchase Date: January 2025 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Thomas Reed - R&D Engineer, Power Electronics Lab
"We needed a reliable PCB terminal block for a new high-power motor controller. The TC1005’s solderless snap-fit compatibility (Advanced Model) cut our assembly time by half. Purchased in September 2024, used daily in prototype testing for 5 months. Even under repeated thermal cycling, contact resistance remains under 8 mΩ. The UL/IEC certification also streamlined our compliance process. If you’re designing industrial electronics, skip the generics—this one’s engineered to last."Purchase Date: September 2024 | Usage Period: 5 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Alan Foster - Certified Electrical Safety Engineer (NFPA 79, IEC 60204)
"The TC1005 series meets and exceeds IEC 60947-7-1 standards for terminal block safety. Its barrier isolation design significantly reduces arc and short-circuit risks in industrial control systems. I particularly recommend the Pro Model for high-density applications where thermal management and scalability are critical."
Elena Vasquez - Solar Integration Specialist
"For solar inverter and combiner box wiring, the TC1005 Advanced Model offers the ideal balance of current capacity, environmental resilience, and ease of installation. The 600V rating and copper alloy contacts ensure minimal energy loss—key for maximizing ROI in commercial solar deployments."
Posted: 2 days ago
"Used in a conveyor system control cabinet. Handles motor startup surges like a champ. No hot spots after weeks of 24/7 operation. Will be specifying these on future jobs."
Posted: 1 week ago
"Designed into a custom power board—precise terminal spacing made layout effortless. Low contact resistance improved overall efficiency. Highly recommend for high-current PCBs."
Posted: 3 weeks ago
"Replaced aging terminal strips in a pump station. Easy to wire, good labeling space. Only downside: mounting screws aren’t included, but that’s minor."
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