TCsync High Quality Manufacture OEM Friction Material Carbon Based High Elastic Graphite for Synchronizer Ring

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Customized logo（Min.Order: 200 pieces）

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TCsync High Quality Manufacture OEM Friction Material Carbon Based High Elastic Graphite for Synchronizer Ring

Name: TCsync High Quality Manufacture OEM Friction Material Carbon Based High Elastic Graphite for Synchronizer Ring
Brand: Alibaba
SKU: 1600344254328_1
Price: 7.00 USD
Availability: InStock
Rating: 4.8 (100 reviews)

Product overview

Core functionalities

Applicable scenarios

Unique advantages

Friction Management: The carbon-based high elastic graphite friction material ensures precise torque transfer and smooth gear synchronization in automotive transmissions.
Durability Under Stress: Engineered to withstand extreme temperatures and pressures in heavy-duty applications, enhancing reliability for prolonged use in commercial vehicles.

Key features

1. Material Technology

With carbon-based high elastic graphite friction material, achieve superior heat resistance and durability compared to traditional organic friction materials*. This advanced material ensures long-lasting performance even under extreme operating conditions.

2. Interactive Design

With OEM-designed precision fitment, ensure seamless gear synchronization and reduced clutch wear compared to generic aftermarket parts*. The custom-engineered geometry guarantees optimal engagement for Dongfeng Bison vehicles.

3. Performance Parameters

With enhanced torque transmission capability, handle heavy-duty operations with 20% higher load capacity than standard synchronizer rings*. The high-elastic graphite composition maintains efficiency in high-pressure gear-shifting scenarios.

4. Scenario Solutions

With optimized friction surface design, maintain consistent performance during prolonged use, ideal for commercial truck operations with frequent gear changes*. Designed to minimize slippage and ensure smooth transitions in demanding environments.

5. Certification Standards

With OEM compliance to Dongfeng Bison specifications, ensure reliability and safety in automotive applications*. The product meets rigorous manufacturing standards for commercial vehicle durability and performance.

Product details

The TCsync High Quality Manufacture OEM Friction Material Carbon-Based High Elastic Graphite Synchronizer Ring is engineered for precision performance in heavy-duty truck transmissions. Designed for Dongfeng Bison vehicles, this synchronizer ring combines carbon-based friction material with high elastic graphite to ensure smooth gear engagement, reduced wear, and reliable operation under extreme conditions.

Technical specifications

Feature	Specification	Benefit
Material	Carbon-based high elastic graphite	Enhanced durability and thermal resistance
Size	OEM-standard for Dongfeng Bison models	Seamless fit and compatibility
Friction Coefficient	0.45 (wet/dry)	Optimized gear synchronization
Temperature Range	-40°C to +150°C	Stable performance in extreme environments
Torque Capacity	500 Nm (Base), 600 Nm (Pro)	Handles heavy-duty transmission demands

Customization guide

Adjustable friction material composition and plate thickness to meet specific torque requirements or thermal resistance needs. Ideal for customizing clutch systems in specialized off-road or industrial vehicles.

Get inspired

With its carbon-based friction material, the TCsync synchronizer ring ensures smooth gear shifts even under high torque loads. Designed for OEM compatibility, it’s a direct upgrade for Dongfeng Bison transmissions, enhancing longevity and reducing maintenance downtime.

Choose your model

Parameter	Base Model	Advanced Model	Pro Model
Friction Coefficient	0.45	+15% (0.52)	+30% (0.58)*
Temperature Resistance	+120°C	+140°C	+150°C
Torque Capacity	500 Nm	550 Nm	600 Nm
Weight	Standard	Lightweight	Reinforced

Supplier's note

Technical Breakthroughs:
- Carbon-Based Friction Material: 20% higher thermal resistance than traditional steel-based rings, preventing overheating during prolonged use.
- High Elastic Graphite: Reduces wear by 30% compared to conventional materials, extending service life.
- OEM Precision Fit: Direct compatibility with Dongfeng Bison models eliminates retrofitting costs.
Version Selection Guide:
- Base Model: Ideal for standard trucks requiring reliable performance in moderate conditions.
- Advanced Model: Tailored for heavy-duty applications (e.g., construction vehicles) needing enhanced thermal stability and reduced weight.
- Pro Model: Best suited for extreme environments (e.g., mining trucks) where peak torque handling and durability are critical. With its triple-industry-standard chemical resistance, the Pro Model ensures safe operation even with aggressive lubricants. Pair its reinforced structure with high elastic graphite to minimize slippage during high-load shifts.

Frequently asked questions

Which TCsync synchronizer ring model suits Dongfeng Bison trucks best?
How do I maintain the friction surface of a TCsync carbon-based synchronizer ring?
What are the benefits of carbon-based vs. metal alloy synchronizer rings for trucks?
Can TCsync synchronizer rings be customized for heavy-duty off-road vehicles?
Is TCsync’s high elastic graphite material certified for automotive use?
Which TCsync synchronizer ring type fits Dongfeng Bison gearboxes?
How does TCsync’s material handle extreme temperatures in truck transmissions?
What’s the difference between standard and TCsync high elastic graphite synchronizer rings?

Product comparison

Category	Usage Scenarios	Characteristics	Advantages	Disadvantages
Material Composition	Heavy-duty trucks requiring durability	Industry Standard: Steel (ASTM A36, 7.8 g/cm³) Our Base: Carbon-based composite (ASTM D792: 1.8 g/cm³) ▲ Our Advanced: Graphite-enhanced alloy (ISO 527-2: 450 MPa) ▲▲	Lighter materials reduce vehicle weight, enhancing fuel efficiency	Advanced materials may have higher initial costs
Noise Level	Urban delivery trucks	Industry Standard: 50 dBA (louder than a quiet office) Our Base: 45 dBA (quieter than Industry Standard) ▲ Our Advanced: 40 dBA (comparable to a whisper) ▲▲	Reduced noise improves driver comfort and meets noise regulations	Advanced versions may require more precise installation
Thermal Resistance	Off-road vehicles in extreme heat	Industry Standard: 200°C (basic engine conditions) Our Base: 250°C (withstands moderate overheating) ▲ Our Advanced: 300°C (extreme temperature tolerance) ▲▲	Higher thermal limits prevent overheating failures	Advanced materials may be less flexible in extreme cold
Wear Resistance	Mining trucks with frequent gear shifts	Industry Standard: 0.5 μm/h (average wear rate) Our Base: 0.3 μm/h (34% improvement) ▲ Our Advanced: 0.15 μm/h (70% improvement) ▲▲	Extended component lifespan reduces maintenance costs	Base version may still require regular inspections
Compatibility	OEM-specific fleet vehicles	Industry Standard: Generic fit (may require adjustments) Our Base: OEM Dongfeng Bison (direct fit) ▲ Our Advanced: Customizable for specific models ▲▲	Seamless integration reduces downtime	Custom versions have longer lead times
Installation Ease	Emergency repairs in the field	Industry Standard: 2-hour installation (complex alignment) Our Base: 1.5 hours (simplified design) ▲ Our Advanced: 1 hour (pre-aligned hubs) ▲▲	Faster installation minimizes vehicle downtime	Advanced tools may be required for Base/Advanced versions