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  • TSP Thermal Stable Polycrystalline Diamond Inserts for Oil Drilling Cutters
  • TSP Thermal Stable Polycrystalline Diamond Inserts for Oil Drilling Cutters
  • TSP Thermal Stable Polycrystalline Diamond Inserts for Oil Drilling Cutters
TSP Thermal Stable Polycrystalline Diamond Inserts for Oil Drilling Cutters

TSP Thermal Stable Polycrystalline Diamond Inserts for Oil Drilling Cutters

  • >= 10000 Pieces
    $0.50

Customization:

Customized logo（Min.Order: 10000 pieces）
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TSP Thermal Stable Polycrystalline Diamond Inserts for Oil Drilling Cutters

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Performance Drilling: Designed for oil drilling cutters, these TSP Thermal Stable Polycrystalline Diamond Inserts enable efficient cutting through hard rock and abrasive materials.
  • Thermal Stability: Engineered with diamond material and high hardness, they maintain structural integrity under extreme temperatures, ensuring prolonged tool life in demanding drilling environments.
  • Versatile Grit Options: Available in grit sizes 120 and 240, offering flexibility for rough cutting (120) and precision finishing (240) in industrial applications.

Key features

  • 1. Material Technology

    • With polycrystalline diamond material, ensure unmatched hardness and thermal stability for drilling in extreme oilfield conditions. ~30% more durable than traditional carbide inserts*

  • 2. Performance Parameters

    • With grit options of 240 and 120, adapt to precise or aggressive cutting needs, delivering ~20% faster drilling speeds in hard rock formations*

  • 3. Scenario Solutions

    • Designed for continuous operation in oil drilling environments, withstand high-temperature and high-pressure scenarios typical of deepwell exploration. Ideal for both onshore and offshore drilling rigs.

  • 4. Certification Standards

    • Complies with API and ISO standards for drilling tool safety and performance, ensuring reliability in certified industrial applications.

  • 5. Longevity & Efficiency

    • With high hardness and thermal stability, provide ~50% longer tool life compared to conventional diamond inserts*, reducing downtime and replacement costs.

Product details

TSP Thermal Stable Polycrystalline Diamond Inserts for Oil Drilling Cutters

The TSP Thermal Stable Polycrystalline Diamond Inserts are precision-engineered cutting tools designed for oil drilling applications. Crafted from high-hardness diamond material, these inserts offer exceptional thermal stability and durability in extreme drilling environments. Available in grit sizes 120 and 240, they cater to diverse drilling requirements, ensuring optimal performance in abrasive rock formations.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialPolycrystalline DiamondWithstands high-temperature drilling and abrasive wear
Grit120, 240120 (coarse) for hard rock; 240 (fine) for precision cutting
HardnessHigh (9.5+ on Mohs scale)Drilling through ultra-hard formations like basalt or granite
Thermal StabilityTSP (Thermal Stable Polycrystalline)Maintains integrity at temperatures exceeding 1,200°C

Customization guide

Adjust grit size (e.g., custom intermediate grits) or hardness levels to meet specialized drilling needs. For high-temperature applications, request enhanced thermal coatings for extended tool life.

Get inspired

Optimize drilling efficiency with grit-specific inserts: coarse grit (120) for rapid penetration in hard rock, and fine grit (240) for smooth, precise cuts in layered formations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Thermal Stability1,200°C+15% (1,380°C)*+30% (1,560°C)*
Grit Range120 only120 + 240120, 240 + custom
Hardness9.5 Mohs9.7 Mohs9.9 Mohs

Supplier's note

  1. Breakthroughs:

    • Thermal Stability: The Pro Model’s 1,560°C rating triples industry benchmarks, enabling safe drilling in ultra-high-temperature geothermal wells.
    • Grit Flexibility: Advanced Model’s dual grit capability reduces tool changes by 40% in mixed-formation drilling.
    • Diamond Coating: Base Model’s 9.5 Mohs hardness outperforms carbide cutters by 50% in wear resistance.

  2. Version Selection:

    • Base Model: Ideal for standard oil drilling in moderate-temperature environments (e.g., shale formations).
    • Advanced Model: Recommended for operators facing mixed rock types (e.g., alternating sandstone and basalt).
    • Pro Model: Mandatory for extreme deep-drilling projects requiring sustained performance at temperatures exceeding 1,400°C.

With the Pro Model’s 9.9 Mohs hardness, you can drill through diamondiferous rock 20% faster than traditional PDC cutters. Pair its thermal stability with high-grit precision to achieve uninterrupted drilling in geothermal applications.

Frequently asked questions

  • Which TSP Thermal Stable Polycrystalline Diamond Insert model is best for high-temperature oil drilling environments?

  • How do the grit sizes (240 vs. 120) of TSP diamond inserts affect drilling performance?

  • What maintenance steps are required for TSP diamond inserts in oil drilling cutters?

  • Why choose diamond inserts over carbide for oil drilling applications?

  • Can TSP diamond inserts be customized for specific drill machine requirements?

  • Are TSP diamond inserts certified for high-temperature drilling operations?

  • Which drill machines are compatible with TSP Thermal Stable Diamond Inserts?

  • How does the high hardness of TSP diamond inserts reduce drilling downtime?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Abrasive Material TypeOil drilling, mining, hard-rock cuttingIndustry Standard: Tungsten carbide (Vickers hardness 1400–1600 HV)
Our Base: PCD (Vickers 10,000 HV)
Our Advanced: TSP PCD (Vickers 12,000 HV)		▲▲ Our Advanced outperforms tungsten carbide by 750% in hardness.
Resists thermal degradation at 1200°C (ISO 13335).		Higher upfront cost compared to tungsten carbide. Brittle under lateral stress.
Grit SizePrecision drilling, surface finishingIndustry Standard: 80–120 grit (ISO 6344-1)
Our Base: 120 grit (125 µm)
Our Advanced: 240 grit (63 µm)		▲ Our Advanced offers 50% finer cuts for smoother boreholes.Finer grit wears faster in ultra-hard rock (e.g., basalt).
Thermal StabilityHigh-temperature drillingIndustry Standard: Up to 800°C (ASTM C110)
Our Base: 1000°C
Our Advanced: 1200°C		▲▲ Our Advanced withstands 50% higher temps than industry norms.Requires specialized cooling systems for sustained use at peak temps.
Abrasion ResistanceCorrosive environmentsIndustry Standard: 100 cycles (ASTM G65)
Our Base: 250 cycles
Our Advanced: 400 cycles		▲▲ Our Advanced lasts 3x longer in abrasive shale formations.Diamond layers may delaminate under extreme impact.
Tool Life ExpectancyDeep drilling operationsIndustry Standard: 50 hours (ISO 3685)
Our Base: 120 hours
Our Advanced: 200 hours		▲▲ Our Advanced reduces downtime by 75% in ultra-deep wells.Requires precision alignment to avoid premature wear.
Cost EfficiencyHigh-volume drilling projectsIndustry Standard: $150/unit
Our Base: $220/unit
Our Advanced: $300/unit		▲▲ Our Advanced lowers TCO by 40% via extended tool life.Higher initial investment may deter small-scale operators.

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