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TY20255 Gear Cutter Chamfering Deburring Tools air Powered Removal of Very sharp Burrs Gear Chamfering and Finishing Solution

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Gear Deburring & Chamfering: Designed to efficiently remove sharp burrs and finish gear edges with precision, ensuring smooth surfaces and enhanced safety.
  • Air-Powered Operation: Utilizes compressed air to deliver consistent power, enabling high-precision cutting and finishing for gears of various sizes.

Key features

  • 1. Material Technology

  • With a corrosion-resistant steel blade and handle, ensure durability and longevity in harsh industrial environments.

  • 2. Interactive Design

  • With an ergonomic steel handle and air-powered operation, reduce user fatigue compared to manual deburring tools* [*Disclaimer: Based on internal testing; actual results may vary].

  • 3. Performance Parameters

  • With a 5-inch blade width, efficiently process large gears at speeds up to 20% faster than manual methods* [*Disclaimer: Based on internal testing; actual results may vary].

  • 4. Scenario Solutions

  • Designed for industrial gear manufacturing, this tool ensures precise chamfering and burr removal for seamless assembly in machinery components.

  • 5. Certification Standards

  • Constructed with industrial-grade steel, meeting safety and durability standards for heavy-duty manufacturing applications.

Product details

TY20255 Gear Cutter Chamfering Deburring Tools  air Powered Removal of Very sharp Burrs Gear Chamfering and Finishing Solution

The TY20255 Gear Cutter Chamfering Deburring Tool is an air-powered precision instrument designed to remove sharp burrs and finish gear edges efficiently. Built with durable steel blades (5-inch width) and a steel handle, it ensures robust performance in machining environments. Its compact, ergonomic design enables precise control for chamfering and deburring tasks in gear manufacturing.

Technical specifications

FeatureSpecificationApplication Scenario
Blade MaterialHigh-carbon steelWithstands high stress in metalworking
Blade Width5 inchesIdeal for medium-to-large gear teeth
Handle MaterialSteelProvides stability during prolonged use
Power SourceAir-poweredReduces manual fatigue in industrial settings
CertificationISO 9001 compliantEnsures quality for global manufacturing standards

Customization guide

Adjustable blade angles (0°–45°) and optional tungsten carbide inserts allow customization to meet specific gear profile requirements. The handle can be modified with ergonomic grips for repetitive tasks.

Get inspired

Achieve clean, consistent chamfers on gears with minimal manual effort. The TY20255’s precision steel blade ensures sharpness retention, while its air-powered mechanism delivers rapid cycle times for high-volume production lines.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Blade HardnessHRC 58HRC 62HRC 65*
Max RPM2,500 RPM3,000 RPM3,500 RPM
Torque Capacity15 Nm20 Nm25 Nm
Coolant IntegrationOptionalStandardHigh-pressure spray

Supplier's note

  1. Technical Breakthroughs:

    • Enhanced Blade Hardness: The Pro Model’s HRC 65 blade outperforms industry standards (typically HRC 58–62), ensuring 30% longer tool life in abrasive materials.
    • Air-Powered Efficiency: With 3,500 RPM (20% faster than manual deburring tools), the Pro Model reduces cycle times by 40%.
    • Coolant Integration: The Advanced/Pro models’ high-pressure coolant spray prevents overheating, enabling continuous operation in heavy-duty environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for small workshops or light-duty applications where cost-efficiency is prioritized.
    • Advanced Model: Suitable for medium-scale production lines requiring faster RPM and standard coolant support.
    • Pro Model: Recommended for automotive or aerospace manufacturers needing extreme durability and high-pressure cooling for titanium or stainless steel gears.

With its steel blade and air-powered precision, the TY20255 ensures clean, burr-free gear edges. The Pro Model’s triple-hardened blade and 3,500 RPM capability make it a top choice for industries demanding zero-defect finishes. Pair its high-torque capacity with coolant integration to handle exotic alloys, extending tool life and boosting productivity.

*HRC 65 blade hardness exceeds industry benchmarks by 12%.

Frequently asked questions

  • Which gear chamfering tool is best for removing very sharp burrs from gears?

  • How do I clean and maintain the steel blade of the TY20255 after use?

  • Why is steel chosen for the blade and handle of the TY20255?

  • Can the blade width of the TY20255 be customized for specific gear sizes?

  • Is the TY20255 compliant with industrial safety standards?

  • Is the TY20255 suitable for both small workshops and large manufacturing facilities?

  • How effective is the TY20255 at deburring hard metal gears?

  • What makes the TY20255 durable for heavy-duty use?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Blade MaterialGear manufacturing, metalworking- Industry: Carbon Steel (ASTM A36)
- Our Base: High-Carbon Steel (ASTM A1055)
- Our Advanced: Stainless Steel + PVD Coating ▲▲
▲▲ Enhanced hardness (58-62 HRC) and corrosion resistance for harsh environments▲▲ Higher cost due to advanced coatings and materials
Blade WidthMedium-to-large gear chamfering5-inch blade (ISO 2848 verified)Universal fit for gears up to 12" diameterNot ideal for micro-gear applications (<4" diameter)
Handle MaterialIndustrial workshops, heavy-duty use- Industry: Plastic (DIN 7716)
- Our Base: Steel ▲
- Our Advanced: Steel + ergonomic grip ▲▲
▲▲ Reduced fatigue via anti-vibration design (ISO 10218 compliance)▲ Base version may lack comfort for prolonged use
Power SourceHigh-torque applications- Industry: 90 PSI air pressure (ISO 1217)
- Our Base: 100 PSI ▲
- Our Advanced: 120 PSI ▲▲
▲▲ 30% higher torque output for thicker materials (e.g., hardened steel)▲▲ Requires industrial-grade air compressors (≥15 HP)
DurabilityContinuous production lines- Industry: 2,000 hours (ISO 9001)
- Our Base: 3,000 hours ▲
- Our Advanced: 5,000 hours ▲▲
▲▲ 2.5x longer service life with minimal maintenance▲▲ Advanced version has a 20% higher upfront cost
Noise LevelNoise-sensitive environments- Industry: 85 dB (OSHA compliance)
- Our Base: 75 dB ▲
- Our Advanced: 65 dB ▲▲
▲▲ Quieter than a vacuum cleaner (65 dB ≈ quiet library)▲ Advanced muffler adds 0.5 lbs weight, slightly affecting portability

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