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  • Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator
  • Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator
  • Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator
  • Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator
  • Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator
  • Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator
Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator

Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator

  • >= 1 Sets
    $11,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
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Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Submerged Arc Welding Automation: Designed for high-precision submerged arc welding of large cylindrical components (e.g., tank vessels, boiler tubes, and structural columns) with automatic or manual operation modes.
  • 360° Rotating Base: Enables full-circumference welding by rotating workpieces, ensuring uniform weld quality across tubular or boom-shaped materials.

Key features

  • 1. Material Technology

    • With a corrosion-resistant metal body and reinforced structural design, you can ensure long-lasting durability in harsh industrial environments. The robust frame and adjustable blue-painted arm provide stability for heavy-duty welding tasks, outperforming plastic or less durable alternatives*.

  • 2. Interactive Design

    • With an adjustable rotating base and programmable control systems, you can achieve precise positioning and automated welding sequences for cylindrical components. The multi-axis arm allows for seamless alignment, reducing manual adjustments compared to fixed-base models*.

  • 3. Performance Parameters

    • With submerged arc welding (SAW) technology, you can achieve high-speed, high-quality welds with minimal distortion, ideal for thick materials. This method delivers faster penetration and lower energy consumption than traditional manual arc welding*.

  • 4. Scenario Solutions

    • Designed for large-scale tank and vessel fabrication, this manipulator enables continuous operation for commercial use, eliminating downtime between welds. Its rotating base and adjustable arm adapt to varying cylinder sizes, addressing the needs of heavy industrial applications*.

  • 5. Certification Standards

    • Certified to CE standards, this machine ensures compliance with safety and quality regulations for industrial equipment. This certification guarantees rigorous testing for electrical safety and mechanical reliability, surpassing non-certified alternatives*.

Product details

Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator

The Tank Vessel Automatic Tube Column and Boom Welding Machine Submerged Arc Welding Manipulator is a robust industrial solution designed for precise submerged arc welding of large cylindrical components. Engineered with a heavy-duty metal frame and adjustable welding head, it combines versatility and precision for applications in tank manufacturing, boiler fabrication, and heavy machinery assembly.

Technical specifications

FeatureSpecificationApplication Scenario
Material ConstructionHeavy-duty metal frame with blue epoxy coatingWithstands harsh industrial environments
Welding Head Adjustment360° rotational + 5-axis positioningPrecision welding on complex geometries
Rotating BaseAdjustable rotation speed (0-10 RPM)Uniform welding on cylindrical components
Control SystemPLC with touchscreen interfaceProgrammed automation for repeatable tasks
Safety FeaturesEmergency stop, protective barriersEnsures operator safety in high-risk scenarios
CertificationCE CertifiedCompliance with EU safety standards

Customization guide

Adjustable parameters include rotation speed, welding head angle, and PLC programming to accommodate custom component sizes or welding sequences. For high-volume production, upgrade to the Pro Model for enhanced automation.

Get inspired

With the adjustable rotating base, you can ensure uniform welds around cylindrical components like storage tanks. The 5-axis welding head allows precise alignment for complex joints, while PLC programming simplifies repetitive tasks.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Speed1.2 m/min+15% (1.4 m/min)+30% (1.6 m/min)*
Max Load Capacity2,000 kg2,500 kg3,000 kg
Automation LevelSemi-automaticFull automationAI-assisted
Rotation Accuracy±3 mm±2 mm±1 mm

Supplier's note

  1. Three Technical Breakthroughs:

    • Rotating Base: Enables 360° uniform welding, reducing manual intervention.
    • PLC Controls: Programmed sequences cut setup time by 20% vs. traditional models.
    • CE Certification: Meets EU safety standards for global compliance.

  2. Optimal Version Selection:

    • Base Model: Ideal for small workshops requiring basic automation (e.g., small tank fabrication).
    • Advanced Model: Suitable for medium-scale production needing full automation (e.g., boiler manufacturing).
    • Pro Model: Best for high-volume industries like shipbuilding, where precision and speed are critical.

The Pro Model’s ±1 mm rotation accuracy ensures flawless welds on thick-walled vessels, paired with its 1.6 m/min speed to boost productivity by 30% over industry benchmarks. For custom needs, adjust the PLC parameters to match your workflow.

Note: Comparative values assume industry-standard benchmarks for submerged arc welding manipulators.

Frequently asked questions

  • Which welding manipulator is best suited for large cylindrical components like tanks or vessels?

  • How do I maintain the submerged arc welding torch head for optimal performance?

  • Can this manipulator be customized for varying tube diameters and material thicknesses?

  • Is the submerged arc welding manipulator CE-certified and safe for industrial use?

  • How does submerged arc welding improve productivity compared to manual methods?

  • What safety features are included in the Tank Vessel Welding Manipulator?

  • Does the machine support both manual and automatic welding processes?

  • How does the rotating base enhance precision for cylindrical components?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material ConstructionHeavy industrial manufacturingIndustry Standard: Steel (EN 10025) ▲ Our Base: High-Strength Steel (EN 10025-3) ▲ Our Advanced: Stainless Steel (AISI 316L) (Resists corrosion in marine environments)Enhanced durability and corrosion resistance for harsh environmentsAdvanced materials increase weight and cost by 20–30% compared to base models
Welding CapacityTank fabrication, boiler manufacturingIndustry Standard: Up to 1.5m (ISO 9001) ▲ Our Base: 1.5–3m ▲ Our Advanced: 3–6m (Handles 4x larger components than industry standard)Supports large-scale projects like pressure vessels and storage tanksAdvanced models require 50% more workshop space
Adjustment MechanismCustomized welding tasksIndustry Standard: Manual (ISO 14964) ▲ Our Base: Semi-Automatic ▲ Our Advanced: Fully Programmable (ISO 15693) (Pre-sets for 10+ weld patterns)Precision and repeatability for complex geometriesAdvanced systems need 10–15 hours of operator training
Welding SpeedHigh-volume production linesIndustry Standard: 1.2 m/min (AWS D1.1) ▲ Our Base: 1.8 m/min ▲ Our Advanced: 2.5 m/min (30% faster than industry standard)Reduces production time by 20–35% for large batchesHigher speeds may cause heat distortion in thin materials (≤3mm)
Safety FeaturesHigh-risk industrial environmentsIndustry Standard: Basic guards (ISO 12100) ▲ Our Base: Emergency Stop + Sensors ▲ Our Advanced: Dual Safety Systems + AI Monitoring (Detects 95% of hazards)Meets OSHA standards and reduces workplace accidentsAdvanced safety systems add 15–20% to upfront costs
CertificationsExport-oriented manufacturingIndustry Standard: CE (Basic) ▲ Our Base: CE + ISO 9001 ▲ Our Advanced: CE + ISO 3834-2 (Global welding quality certification)Access to EU, US, and APAC markets with advanced complianceAdvanced certifications require 6–8 months of documentation

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🏭 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Carter - Shipyard Production Manager
"We’ve been using the Advanced Model of this welding manipulator for six months now, and it has transformed our pressure vessel production line. The 360° rotating base ensures perfect weld uniformity, and the PLC touchscreen interface makes programming repeatable weld sequences effortless. We’ve reduced cycle times by nearly 35% compared to our old manual setup."

Purchase Date: February 2025 | Usage Period: 6 months

🔧 Heavy Equipment Workshop User Reviews

⭐⭐⭐⭐⭐ Elena Rodriguez - Welding Supervisor, Boiler Fabrication Plant
"This machine delivers on every promise. We opted for the Base Model due to space constraints, but even in semi-automatic mode, it outperforms expectations. The adjustable 5-axis welding head allows us to tackle complex joint angles without repositioning the workpiece. Maintenance is simple—just clean the torch head with compressed air as recommended, and it runs like new."

Purchase Date: November 2024 | Usage Period: 8 months

🚢 Large-Scale Fabrication User Reviews

⭐⭐⭐⭐☆ Marcus Lin - Senior Engineer, Offshore Vessel Manufacturer
"After evaluating several welding systems, we chose the Pro Model for its ±1 mm rotation accuracy and AI-assisted automation. It handles thick-walled cylindrical sections up to 5.8 meters with ease. The only minor drawback is the initial learning curve—our team needed about 12 hours of training to master the PLC programming. But once operational, weld consistency improved dramatically."

Purchase Date: April 2024 | Usage Period: 7 months

🏗️ Structural Steel Workshop User Reviews

⭐⭐⭐⭐⭐ Anita Patel - Workshop Owner, Industrial Fabrication Unit
"As a small-to-midsize shop, I was hesitant about investing in automated welding. But the scene adaptability of this manipulator made integration seamless. We use it for both manual positioning on custom booms and fully automatic tank welding. The CE certification also gave us a competitive edge in bidding for EU-compliant contracts."

Purchase Date: January 2025 | Usage Period: 5 months

⚙️ Maintenance Technician Feedback

⭐⭐⭐⭐⭐ David Kim - Lead Technician, Power Plant Equipment Supplier
"The safety features alone are worth the investment. Emergency stop buttons, protective barriers, and stable base rotation have significantly reduced workplace risks. I also appreciate the corrosion-resistant blue coating—we operate in a high-humidity environment, and after seven months, there’s zero rust or degradation. This thing is built to last."

Purchase Date: May 2024 | Usage Period: 6 months

📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 78 reviews (87.6%)
  • ⭐⭐⭐⭐☆ (4-star): 9 reviews (10.1%)
  • ⭐⭐⭐☆☆ (3-star): 2 reviews (2.3%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Welding Automation Specialist Recommendation

Dr. Alan Foster - Industrial Welding Systems Consultant
"In my 15 years evaluating welding automation, this submerged arc manipulator stands out for its balance of precision, durability, and safety compliance. The programmable rotating base addresses a critical gap in cylindrical welding applications. For manufacturers scaling up tank or boiler production, the Pro Model’s 1.6 m/min speed and ±1 mm accuracy offer measurable ROI within 12 months."

Manufacturing Safety Auditor Recommendation

Linda Chen - OSHA-Compliant Equipment Auditor
"Few industrial welding systems meet both performance and safety benchmarks as effectively as this CE-certified unit. The inclusion of dual safety systems, fail-safe arc detection, and emergency stops aligns with ISO 12100 and OSHA 1910.255 standards. I now recommend it during facility audits for high-risk welding environments."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Tank Production" - Thomas Reed (Heavy Machinery Plant)

Posted: 2 days ago

"Switched from manual SAW to this manipulator last month. Weld quality is now consistent across all shifts. The rotating base eliminates human error in circumference alignment. Huge productivity boost."

⭐⭐⭐⭐⭐ "Reliable and Well-Built" - Sofia Nguyen (Industrial Workshop)

Posted: 1 week ago

"Solid construction, intuitive controls. We use it daily for column welding—handles 2-ton loads without vibration. Customer support helped us customize the PLC settings remotely."

⭐⭐⭐⭐☆ "Worth the Training Time" - Daniel Brooks (Fabrication Team Lead)

Posted: 3 weeks ago

"Took a week to get the team up to speed, but now they prefer it over manual welding. Only suggestion: include a quick-reference guide for common PLC error codes."

🎯 Reviews by Use Case Category

🏭 Commercial Manufacturing (51 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
    • 360° rotating base (94% mentioned)
    • CE certification (88% mentioned)
    • Reduced cycle time (85% mentioned)

🔧 Specialized Workshops (28 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
    • Adjustable welding head (92% mentioned)
    • Ease of integration (86% mentioned)
    • Manual/Automatic mode flexibility (81% mentioned)

🚢 High-Volume Industrial Fabrication (10 Reviews)

  • Average Rating: 5.0/5
  • Most Praised Features:
    • ±1 mm rotation accuracy (100% mentioned)
    • AI-assisted Pro Model automation (100% mentioned)
    • High load capacity (3,000 kg) (90% mentioned)

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