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  • Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale
  • Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale
  • Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale
  • Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale
  • Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale
  • Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale
Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale

Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale

  • 1 - 2 Units
    $450
  • >= 3 Units
    $400

Customization:

Customized logo（Min.Order: 10 pieces）
Customized packaging（Min.Order: 10 pieces）
Graphic customization（Min.Order: 10 pieces）
View product details

Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Gear Cutting: Designed to create precise helical gear slots in various materials, enabling high-accuracy gear shaping for industrial and mechanical applications.
  • Versatile Shank Options: Features both taper shank and cylindrical shank designs to accommodate different machine compatibility and operational requirements.

Key features

  • 1. Material Technology

    • With a high-speed steel (HSS) and carbide composition, these cutters deliver exceptional durability and heat resistance, ensuring prolonged tool life even under heavy industrial use. The tin coating further enhances corrosion resistance, protecting against rust and wear in harsh machining environments.

  • 2. Interactive Design

    • The grooved top section provides a secure grip and stable mounting for precise alignment during operations. This ergonomic design reduces slippage and improves user control compared to standard cutters without such features.

  • 3. Performance Parameters

    • Engineered with precision-machined helical geometry, these cutters achieve high-speed, smooth cutting with minimal vibration. The HSS-carbide combination allows for up to 30% faster material removal rates compared to carbon steel alternatives, ensuring efficient production.

  • 4. Scenario Solutions

    • Designed for continuous industrial use, these cutters maintain optimal performance in high-volume machining environments. Their tapered and cylindrical shank configurations adapt to both precision gear shaping and heavy-duty slotting tasks, making them ideal for commercial metalworking operations.

  • 5. Certification Standards

    • Constructed with industrial-grade materials (HSS and carbide), these cutters comply with standard machining safety and durability requirements. The tin coating aligns with anti-corrosion norms for prolonged tool longevity.

Product details

Taper shank and cylindrical shank helical gear slotting cutter gear shaper cutters for sale

The Taper Shank and Cylindrical Shank Helical Gear Slotting Cutter is engineered for precision machining in metalworking and gear manufacturing. Featuring high-speed steel (HSS) and carbide materials with tin coating, these cutters deliver durability and corrosion resistance. Their grooved top section ensures secure gripping, while the matte middle section provides ergonomic handling. Ideal for applications requiring high accuracy, such as automotive gear production or aerospace component shaping.

Technical specifications

FeatureSpecificationBenefit
MaterialHSS core with carbide cutting edgesEnhanced wear resistance and heat tolerance
CoatingTin-plated surfaceCorrosion protection and reduced friction
Shank DesignTaper/cylindrical shank optionsUniversal compatibility with machining tools
Surface FinishPolished (top/bottom), matte (middle)Non-slip grip and precision alignment
**Application ScenarioGear cutting in automotive/aerospaceHigh-precision, high-load machining tasks

Customization guide

Adjustable parameters include shank length (+/- 5% tolerance) and coating thickness (0.01–0.03mm) to meet specific durability or corrosion resistance needs. Custom engravings for model codes or user IDs are also available.

Get inspired

With Forboon Tools’ precision-engineered cutters, manufacturers can achieve flawless helical gear slots for high-performance components. Whether producing gears for electric vehicles or industrial machinery, these cutters ensure minimal tool wear and consistent surface finish.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Material Mix80% HSS + 20% carbide60% HSS + 40% carbide40% HSS + 60% carbide
Coating Thickness0.01mm tin0.02mm tin0.03mm tin + DLC*
Shank TypeCylindrical onlyTaper + cylindricalDual-shank + quick-change adapter
Precision±0.02mm±0.015mm±0.01mm*

Supplier's note

  1. Technical Breakthroughs:

    • Material Composition: The Pro Model’s 60% carbide content achieves 30% higher wear resistance than industry standards, extending tool life in abrasive materials.
    • Coating Innovation: Tin-plated surfaces reduce friction by 20% compared to uncoated tools, enabling smoother cuts in stainless steel.
    • Dual-Shank Design: The Advanced Model’s adaptable shank system allows seamless switching between CNC lathes and milling machines.

  2. Optimal Version Selection:

    • Base Model: Ideal for small workshops or low-volume production needing cost-effective solutions.
    • Advanced Model: Recommended for medium-scale manufacturers requiring multi-tool compatibility (e.g., gear shops).
    • Pro Model: Best for high-volume automotive/aerospace clients demanding extreme precision and durability. For instance, the Pro’s DLC coating paired with carbide edges enables safe machining of titanium alloys, reducing downtime by 40%.

*DLC: Diamond-Like Carbon coating for enhanced hardness.
*Industry benchmark comparison: ±0.015mm is standard for precision cutters.

Frequently asked questions

  • Which model of taper shank vs cylindrical shank helical gear slotting cutter is best for high-torque applications?

  • How do I maintain the tin-coated HSS gear shaper cutters to prevent corrosion?

  • What are the key differences between HSS and carbide materials in helical gear slotting cutters?

  • Can FORBOON TOOLS gear shapers be customized with刻字 (engraving) or model-specific codes?

  • Are FORBOON helical gear cutters compliant with industrial machining standards?

  • Which materials can the helical gear slotting cutters efficiently process?

  • How long do the HSS and carbide composite cutters typically last compared to standard tools?

  • What advantages do helical gear cutters have over straight-cut slotting tools?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHeavy industrial machiningIndustry: Carbon Steel (ASTM A108)
Base: HSS M2 (▲1: 20% harder)
Advanced: Carbide (▲▲: 50% harder than HSS)		Base resists wear better; Advanced excels in abrasive materialsBase may wear in extreme conditions; Advanced requires careful handling
Coating TypeCorrosive environmentsIndustry: Uncoated
Base: Tin (▲1: 500+ hours salt spray)
Advanced: TiN (▲▲: 800°C resistance)		Base prevents rust; Advanced withstands high tempsBase coating may chip; Advanced adds cost
Shank DesignHigh-torque applicationsIndustry: Straight Shank (ISO 1940 G6.3)
Base: Cylindrical (▲1: G0.4 balance)
Advanced: Taper (▲▲: G0.2 balance)		Base reduces vibration; Advanced ensures precision alignmentBase may still vibrate; Advanced needs precise mounting
HardnessCutting hard metalsIndustry: 58-62 HRC
Base: 63-65 HRC (▲1)
Advanced: 85-90 HRC (▲▲)		Base cuts harder materials; Advanced handles toughest alloysBase dulls faster than Advanced; Advanced is brittle
Wear ResistanceHigh-volume productionIndustry: 1000 cuts (ASTM G65)
Base: 2000 cuts (▲1)
Advanced: 5000 cuts (▲▲)		Base doubles tool life; Advanced reduces downtime by 75%Base still needs regular replacement; Advanced requires proper cooling
Cutting SpeedHigh-speed machiningIndustry: 20-30 m/min (ISO 2369)
Base: 35-45 m/min (▲1)
Advanced: 50-60 m/min (▲▲)		Base boosts productivity; Advanced maximizes outputBase may overheat at max speed; Advanced needs high-end machinery

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