Material Quality | Automotive stamping, High-precision molds | Industry Standard: S45C steel (45HRC) Our Base: SKD11 steel (58HRC) Our Advanced: SKD11 + surface coating (60HRC▲▲) | ▲▲ Enhanced wear resistance (SKD11 reduces tool replacement by 40%) Industry Standard: Cost-effective for low-volume production | ▲▲ Higher upfront cost for Advanced tier coatings |
Hardness | Aerospace components, Die-casting | Industry Standard: 50–55HRC Our Base: 58HRC▲ Our Advanced: 60HRC▲▲ (ISO 6508 certified) | ▲▲ Withstands extreme pressures (e.g., automotive engine parts) Industry Standard: Sufficient for basic molds | ▲▲ Requires specialized heat treatment for Advanced tiers |
Runner Type | Injection molding, Electronics parts | Industry Standard: Hot runner (20% material waste) Our Base/Advanced: Cold runner (5% waste▲▲) | ▲▲ Reduces scrap by 75% (ideal for high-value automotive parts) Industry Standard: Simpler setup for small batches | ▲▲ Cold runners demand precise temperature control |
Wear Resistance | Long-run production lines | Industry Standard: 50k cycles Our Base: 80k cycles▲ Our Advanced: 100k cycles▲▲ (ASTM G65 tested) | ▲▲ Cuts downtime by 30% in automotive mass production | ▲▲ Base tier may require frequent maintenance vs. Advanced |
Tolerances | Precision electronics, Medical devices | Industry Standard: ±50μm Our Base: ±25μm▲ Our Advanced: ±10μm▲▲ (ISO 2768-matched) | ▲▲ Meets aerospace-grade precision (e.g., RJ45 connector pins) Industry Standard: Adequate for household appliances | ▲▲ Advanced tier requires CNC machining expertise |
Production Efficiency | High-volume appliance manufacturing | Industry Standard: 70% material efficiency Our Base: 85%▲ Our Advanced: 95%▲▲ (cold runner + optimized design) | ▲▲ Cuts material costs by $12k/month in appliance production | ▲▲ Base tier may not suit ultra-high-volume automotive needs |