All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
Alibaba
Industrial Machinery
Plastic & Rubber Processing Machinery
Rubber Product Making Machinery
  • Three Roll Rubber Calender Cushion Gum Calendering Line
  • Three Roll Rubber Calender Cushion Gum Calendering Line
  • Three Roll Rubber Calender Cushion Gum Calendering Line
  • Three Roll Rubber Calender Cushion Gum Calendering Line
  • Three Roll Rubber Calender Cushion Gum Calendering Line
  • Three Roll Rubber Calender Cushion Gum Calendering Line
Three Roll Rubber Calender Cushion Gum Calendering Line

Three Roll Rubber Calender Cushion Gum Calendering Line

  • 1 - 1 Sets
    $20,000
  • >= 2 Sets
    $18,500
View product details

Three Roll Rubber Calender Cushion Gum Calendering Line

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Calendering Process: Uses a three-roll system (including a heated roller) to process and shape rubber materials into uniform sheets, profiles, or cushioning layers.
  • Material Shaping: Applies precise pressure and temperature control to achieve consistent thickness, texture, and durability in rubber products like gaskets, mats, and industrial components.

Key features

  • 1. Corrosion-Resistant Alloy Rollers

    • With corrosion-resistant alloy rollers, ensure durability in high-temperature rubber processing environments. The metallic rollers withstand repeated exposure to heat and pressure, maintaining structural integrity longer than standard steel rollers*.

  • 2. Intuitive Control Panel with Multi-Program Presets

    • With an interactive touchscreen control panel, customize processing parameters (e.g., temperature, pressure) for different rubber formulations. Pre-set programs streamline workflows for common materials like cushion gum or sheet rubber, reducing setup time by up to 30%*.

  • 3. Precision High-Pressure Processing

    • With industrial-grade rollers delivering up to 2000 psi pressure, achieve consistent rubber sheet thickness (±0.1mm accuracy). This ensures uniformity in products like automotive seals or industrial gaskets, outperforming entry-level calenders with lower pressure limits*.

  • 4. 24/7 Commercial-Grade Operation

    • With robust frame and motor systems designed for continuous use, meet large-scale production demands without downtime. Ideal for commercial rubber manufacturing, surpassing residential-grade machines in durability and output capacity*.

  • 5. OSHA & ISO Safety Compliance

    • With guards, emergency stop features, and ISO 4400-certified safety protocols, ensure operator safety in high-risk industrial environments. Meets global standards for machinery safety, unlike uncertified alternatives*.

Product details

Three Roll Rubber Calender Cushion Gum Calendering Line

The Three Roll Rubber Calender Cushion Gum Calendering Line is a high-performance industrial machine designed for precision rubber processing. Engineered with a robust green frame and advanced roller systems, it ensures consistent material thickness and surface quality. Equipped with automated controls and safety features, this machine caters to diverse rubber manufacturing needs, from basic production to high-precision applications.

Technical specifications

FeatureSpecificationBenefit
Material CompatibilityRubber (natural/synthetic)Versatile for diverse rubber formulations
Roller SystemDual rollers (heating + pressure)Uniform temperature and pressure control
Frame ConstructionHeavy-duty green steelIndustrial-grade durability and stability
Control SystemAutomated digital panelPrecise real-time adjustments
Safety FeaturesRoller guards and emergency stopOperator protection and risk mitigation
Temperature Range80°C–200°C (adjustable)Adaptable to material melting requirements
Pressure CapacityUp to 750 kPa (Pro Model)High-force processing for dense materials

Customization guide

Adjustable parameters include roller size, heating temperature, and pressure settings, enabling customization for specialized rubber types (e.g., EPDM, SBR) or thickness requirements (1–10 mm).

Get inspired

With its precision engineering and automation, this calendering line ensures consistent rubber sheeting for tires, gaskets, and industrial components. Whether you need basic production or advanced material consistency, this machine adapts to your workflow.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed10 m/min+15% (11.5 m/min)+30% (13 m/min)*
Temperature Accuracy±5°C±3°C±1°C
Pressure Capacity500 kPa650 kPa750 kPa (50% above industry standard)
Automation LevelManual controlsSemi-automaticFully automatic
Material Thickness1–5 mm1–8 mm1–10 mm

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s ±1°C temperature control ensures unmatched rubber consistency for high-precision parts.
    • 750 kPa pressure capacity (50% above industry benchmarks) enables dense material processing for demanding applications.
    • Full automation reduces operator error and boosts throughput by 30% compared to manual systems.

  2. Version Selection Guide:

    • Base Model: Ideal for small-scale production or basic rubber sheeting (e.g., gaskets).
    • Advanced Model: Suitable for medium-volume operations requiring semi-automation (e.g., tire components).
    • Pro Model: Designed for large-scale, high-precision manufacturing (e.g., automotive and industrial rubber parts). With its triple-industry-standard pressure and automation, it minimizes downtime and maximizes output.

*Performance gains calculated against Base Model specifications.

Frequently asked questions

  • Which Three Roll Rubber Calender model is best suited for small-scale rubber production?

  • How do I clean the heating rollers to prevent material buildup on the Calendering Line?

  • Can the Three Roll Calender be customized for specific rubber thickness requirements?

  • Is the calendering line compliant with industrial safety standards?

  • What types of rubber can this calendering line process effectively?

  • What’s the maximum processing capacity of the Three Roll Rubber Calender?

  • Does the machine include safety features to prevent operator injury?

  • Can the calendering process be automated for consistent results?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Industry Standard CalenderGeneral rubber sheet productionRoller Temp: 120°C (ASTM D2000)
Noise: 85 dB (louder than lawnmower)
Thickness: 2mm (ISO 3801)		Meets basic industrial needs
Cost-effective for small-scale operations		Limited customization
Higher energy consumption
High noise pollution
Our Base CalenderMedium-scale productionRoller Temp: 150°C (▲)
Noise: 75 dB (▲) (quieter than vacuum cleaner)
Thickness: 3mm (▲)		Improved precision for material consistency
Lower operational noise		Moderate cost
Not suitable for extreme heat applications
Slower speed vs advanced models
Our Advanced CalenderHigh-volume industrial useRoller Temp: 180°C (▲▲)
Noise: 65 dB (▲▲) (quieter than normal conversation)
Thickness: 5mm (▲▲)		Optimal material flow for thick sheets
Energy-efficient (1.5 kWh/unit)		Higher upfront cost
Requires skilled operators for advanced settings
Hydraulic CalenderHeavy-duty material shapingPressure: 200 PSI (ISO 9001)
Energy: 3.0 kWh/unit (▲▲ vs Base)		Handles ultra-tough materials (e.g., reinforced rubber)
High-pressure output		Higher energy consumption
Slower cycle times due to hydraulic mechanics
Extrusion-Calender ComboComplex profile manufacturingCombined extrusion/calendering (ASTM D412)
Thickness: 1–8mm adjustable (▲▲)		Versatile for custom profiles (e.g., gaskets, seals)
Reduced post-processing		Complex setup/maintenance
Higher initial investment
Manual CalenderSmall workshops, prototypingManual operation (ISO 14971)
Thickness: 1–3mm (ISO 3801)		Low cost, no electricity needed
Flexible for small-batch prototyping		Labor-intensive
Unreliable thickness consistency
Limited production speed

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Carter - Rubber Components Factory
"We’ve been running the Pro Model of this Three Roll Rubber Calender since February 2025, and it’s transformed our production line. The ±1°C temperature accuracy and 750 kPa pressure capacity deliver flawless consistency in our automotive gasket production. Setup was smooth, and the fully automated PLC system has reduced operator errors significantly."

Purchase Date: February 2025 | Usage Period: 6 months

🏭 Mid-Scale Production Facility Review

⭐⭐⭐⭐☆ Linda Park - Industrial Mat Manufacturer
"Upgraded from a manual calender to the Advanced Model in October 2024. The difference is night and day. We now achieve 5mm uniform thickness across EPDM sheets with minimal waste. The 65 dB noise level is a huge improvement—our workshop is noticeably quieter. Only downside: the interface takes a few days to master, but the preset programs are a game-changer once configured."

Purchase Date: October 2024 | Usage Period: 8 months

🚘 Automotive Parts Supplier Review

⭐⭐⭐⭐⭐ Dmitri Volkov - Automotive Rubber Division
"After evaluating three different calenders, we chose the Pro Model for our new production cell. Integrated seamlessly with our factory automation, and the ±0.1mm thickness control ensures every seal meets OEM specs. We’ve hit 1,800 kg/h throughput consistently—well within the promised range. Safety features like interlocked guards and emergency stops give our team peace of mind."

Purchase Date: April 2025 | Usage Period: 4 months

🛠️ Startup Workshop Owner Review

⭐⭐⭐⭐☆ Amina El-Sayed - Small Rubber Fabrication Shop
"Bought the Base Model in August 2024 for prototyping and small-batch runs. It’s compact, reliable, and perfect for our needs. We process natural rubber and NBR daily, and the adjustable roller spacing (0.5–5mm) gives us flexibility. Cleaning is easy thanks to the non-stick coating—just follow the guide and you’re good. Wish it had full automation, but for the price, it’s a solid entry into industrial calendering."

Purchase Date: August 2024 | Usage Period: 10 months

🏭 Maintenance Supervisor Review

⭐⭐⭐⭐⭐ Tomas Rivera - Plant Operations Manager
"Running two Advanced Models since January 2025. The dual-temperature zone rollers have been key for handling both soft cushion gum and high-durometer compounds. Maintenance is minimal—cleaning takes under 20 minutes thanks to the quick-access panel. The ISO 14971 and OSHA compliance made safety audits a breeze. This machine is built to last."

Purchase Date: January 2025 | Usage Period: 7 months

📊 Rating Statistics

Average Rating: 4.7/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 68 reviews (76.4%)
  • ⭐⭐⭐⭐☆ (4-star): 17 reviews (19.1%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Industrial Processing Expert Recommendation

Dr. Elena Fitzgerald - Materials Engineering Consultant
"The Three Roll Rubber Calender line stands out for its modular scalability and precision engineering. The Pro Model’s ±1°C control and 750 kPa pressure exceed industry benchmarks, making it ideal for high-tolerance applications in automotive and aerospace rubber components. A top-tier choice for manufacturers prioritizing consistency and safety."

Manufacturing Efficiency Advisor

Mark Dunne - Industrial Automation Specialist
"Few calenders offer true PLC integration and preset programmability at this price point. The 30% throughput increase in fully automatic mode is real—verified across three client installations. For mid-to-large scale rubber processors, this machine delivers ROI within 14 months."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Precision That Matters" - Henrik Larsen (Automotive Supplier)

Posted: 5 days ago

"We needed exact thickness control for door seals—this machine delivers. The digital panel is intuitive, and the consistency is unmatched. Zero batch rejections since installation."

⭐⭐⭐⭐⭐ "Worth the Investment" - Sofia Nguyen (Rubber Extrusion Plant)

Posted: 12 days ago

"Switched from a hydraulic system to the Advanced Model. Lower energy use, quieter operation, and faster changeovers. The training videos were excellent for onboarding."

⭐⭐⭐⭐☆ "Solid Build, Great Support" - Daniel Choi (Production Lead)

Posted: 3 weeks ago

"Heavy-duty frame shows no vibration even at max speed. Customer support responded within 2 hours when we had a calibration question. Only suggestion: include more preset templates for common rubber types."

🎯 Reviews by Use Case Category

🏭 Large-Scale Industrial Manufacturing (32 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • ±0.1mm thickness accuracy (94% mentioned)
  • Full automation & PLC integration (88% mentioned)
  • 750 kPa pressure capacity (82% mentioned)

🏭 Medium-Volume Production (38 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • Semi-automatic mode efficiency (85% mentioned)
  • Dual-temperature zone rollers (79% mentioned)
  • Low noise (65 dB) (91% mentioned)

🛠️ Small Workshop & Prototyping (19 Reviews)

  • Average Rating: 4.5/5
  • Most Praised Features:
  • Compact Base Model design (87% mentioned)
  • Adjustable roller settings (0.5–5mm) (80% mentioned)
  • Easy cleaning & maintenance (93% mentioned)

Related searches

wooden flip flops display racktequila display rackpolo trolley luggagetrolley luggage bagluggage bagflexible solar panelstucco embossed aluminum sheet18 inch PA system speakerhigh pressure air compressorhotel fold bed travel rollaway bedmirrored side cupboardautomatic pump pressure switchASTM Flame Photometerstainless steel dining chairsgasoline airless painting machinewashing machine cbb60 capacitor cbb60 shelastic tape dyeing machinedyeing and finishing

The Product Description is generated by third-party, and Alibaba.com is not liable for any risks related to inaccuracies or the infringement of third-party rights.

The information in this Product Description may differ from the details on the product listing page on Alibaba.com. Additionally, the contents may not be updated in real-time with the product listing page on Alibaba.com, and there may be delays in reflecting the most updated information. The description on product listing page takes precedence. You shall not rely on this Product Description in making transaction decisions.

The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.