All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
Alibaba
Industrial Machinery
Plastic & Rubber Processing Machinery
Plastic Extruders
  • Three Roll Calender Experimental Casting Machine Film Machine Prototype
  • Three Roll Calender Experimental Casting Machine Film Machine Prototype
  • Three Roll Calender Experimental Casting Machine Film Machine Prototype
  • Three Roll Calender Experimental Casting Machine Film Machine Prototype
  • Three Roll Calender Experimental Casting Machine Film Machine Prototype
  • Three Roll Calender Experimental Casting Machine Film Machine Prototype
Three Roll Calender Experimental Casting Machine Film Machine Prototype
Ready to Ship
In stock Fast dispatch

Three Roll Calender Experimental Casting Machine Film Machine Prototype

  • 1 - 1 Sets
    $29,000
  • >= 2 Sets
    $26,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Three Roll Calender Experimental Casting Machine Film Machine Prototype

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Three-Roll Calender Processing: Designed for precision film and sheet production using a three-roll calendaring system, enabling even distribution and surface finishing of plastics.
  • Automatic Extrusion & Casting: Equipped with an automatic single-screw extruder (L/D ratio 33:1, 38crmoala material) to handle polystyrene, PP, PE, ABS, and PVC, ensuring consistent material flow and high-quality output.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

    • With a stainless steel body and chemical-resistant material composition, you can ensure long-term durability in harsh industrial environments like food processing or chemical manufacturing. This design outperforms models with basic metal alloys in corrosion resistance*.

  • 2. Programmable Digital Control Interface

    • With a touchscreen interface and multi-program presets, you can automate operations and customize processing parameters for consistent output quality. This reduces manual intervention compared to traditional manual extruders*.

  • 3. High-Efficiency Single-Screw Design

    • With a 33:1 L/D ratio screw made of 38crmoala alloy, you can achieve precise extrusion and uniform film thickness, outperforming standard screws in material flow control and energy efficiency*.

  • 4. Versatile Material Compatibility & Mobility

    • With compatibility for polystyrene, PP, PE, ABS, and PVC, you can adapt to diverse prototyping and commercial production needs. The wheeled base enables easy relocation within facilities, unlike static models*.

  • 5. Comprehensive Safety & Environmental Compliance

    • With CE and EPR Germany certifications, you can ensure adherence to EU safety and recycling standards, reducing regulatory risks compared to non-certified alternatives*.

Product details

Three Roll Calender Experimental Casting Machine Film Machine Prototype

The Three Roll Calender Experimental Casting Machine Film Machine Prototype is an industrial-grade plastic processing solution designed for high-precision material extrusion and shaping. Built with corrosion-resistant stainless steel and automated programmable controls, it supports processing of polystyrene, PP, PE, ABS, and PVC. Its robust construction and 5-year warranty ensure durability in demanding environments, while certifications like CE and EPR_Germany_Packing guarantee compliance with international safety standards.

Technical specifications

FeatureSpecificationBenefit
Automation GradeFully automatic programmable controlReduces manual intervention and improves consistency
Screw DesignSingle-screw (L/D ratio 33:1)Ensures uniform material distribution and high output quality
Screw Material38CrMoAlA alloy steelEnhanced wear resistance for long-term use
Voltage Compatibility380V 3-phaseStable power supply for industrial settings
CertificationsCE, EPR_Germany_PackingMeets EU safety and environmental standards
Material CompatibilityPP, ABS, PVC, polystyrene, PEVersatile for diverse plastic processing needs

Customization guide

Adjustable parameters include screw rotation speed (+/- 10%), temperature zones (±5°C), and roller gap settings (0.1mm precision). These allow customization for specialized applications such as thin-film production or high-viscosity material extrusion.

Get inspired

With its programmable controls and corrosion-resistant design, this machine enables precise production of plastic films, sheets, and prototypes. Whether manufacturing automotive parts or packaging materials, the Three Roll Calender delivers consistent quality and scalability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed10 m/min+20% (12 m/min)+35% (13.5 m/min)*
Temperature Control±5°C accuracy±2°C precision±1°C (with PID)
Automation LevelBasic PID controlFull touchscreen GUIIoT-enabled remote monitoring
Roller Diameter200mm250mm300mm

Supplier's note

  1. Technical Breakthroughs:

    • The 38CrMoAlA screw material improves wear resistance by 40% compared to standard alloys.
    • The Pro Model’s ±1°C temperature control minimizes material degradation in heat-sensitive plastics like PVC.
    • IoT integration in the Pro Model enables real-time data tracking for quality assurance.

  2. Version Selection Guide:

    • Base Model: Ideal for small-scale prototyping or low-volume production where cost efficiency is prioritized.
    • Advanced Model: Best for medium-sized manufacturers requiring precise temperature control (e.g., medical-grade plastic films).
    • Pro Model: Suited for high-volume industrial applications (e.g., automotive parts) needing unmatched speed and remote monitoring capabilities.

With the Pro Model’s 13.5 m/min speed, you can boost production output by 35% compared to traditional calenders. Its corrosion-resistant stainless steel construction ensures safe handling of aggressive chemicals during food-grade plastic processing.

Frequently asked questions

  • Which Three Roll Calender Machine suits R&D labs for experimental plastic film production?

  • How to maintain the rollers on a Three Roll Calender Film Machine?

  • PP vs PVC film: Which material is better for flexible packaging with this machine?

  • Can the Three Roll Calender Machine customize film thickness for prototype testing?

  • Is the Three Roll Calender Machine FDA-approved for food-grade PE film?

  • What plastics can the single-screw system of this calender machine process?

  • Does the experimental casting machine come with a warranty for prototype testing?

  • Can this calender machine operate in multi-voltage industrial settings?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHarsh industrial environmentsStainless Steel Construction (▲▲ vs Industry Standard Carbon Steel) (ISO 3834)Enhanced corrosion resistance and durabilityHigher upfront cost compared to carbon steel variants
Screw L/D RatioHigh-precision extrusion33:1 L/D Ratio (▲▲ vs Industry Standard 25:1) (Optimizes melt homogeneity)Superior melt uniformity and reduced defectsRequires higher energy input and maintenance expertise
CertificationsEU and global marketsEPR Germany & CE (▲▲ vs Industry Standard CE Only) (EN ISO 13849 Safety)Expanded market access and compliance with EU environmental regulationsHigher certification costs and documentation requirements
Automation GradeHigh-volume production linesFully Automated with Programmable Control (▲▲ vs Industry Semi-Auto)Consistent output and reduced labor costsRequires skilled operators for setup and troubleshooting
Warranty PeriodLong-term investment scenarios5-Year Full Warranty (▲▲ vs Industry Standard 2 Years)Lower total cost of ownership and minimal downtimeMay require extended service contracts for older models
Processed PlasticsDiverse manufacturing needsSupports 5 Plastics (▲▲ vs Industry 3-4) (ASTM D790 Compliance)Versatile material compatibility for polymers like PP, PVC, and ABSRequires material-specific calibration for optimal performance
Screw MaterialHigh-stress processing applications38CrMoAlA Alloy Steel (▲ vs Industry 4140 Steel) (ISO 683-19 Standard)Improved wear resistance and extended tool lifeHigher material cost and specialized machining requirements

Related searches

pococo galaxy light flim projectorHP LaserJet Fuser Unitcrystal triangle crown metal round bottomcarpet tiles flooringItalian casual linen pantsice bath water chiller cold plungedouble stack dog kennel features aalmond roasting machine cashew roasting machine80L nitrogen gas cylindercapsule toy vending machine capsule toyreusable bunion corrector big toe straightenerswholesale price customized size beads curtainstoy cotton filling machine ppbullet proof armored doorhard clay balls slingshot mud

The Product Description is generated by third-party, and Alibaba.com is not liable for any risks related to inaccuracies or the infringement of third-party rights.

The information in this Product Description may differ from the details on the product listing page on Alibaba.com. Additionally, the contents may not be updated in real-time with the product listing page on Alibaba.com, and there may be delays in reflecting the most updated information. The description on product listing page takes precedence. You shall not rely on this Product Description in making transaction decisions.

The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.