Customization:
With a sturdy corrosion-resistant metal frame, ensure long-lasting performance in industrial environments, resisting wear and tear from frequent use*.
With a user-friendly touchscreen interface and multi-program presets, customize winding patterns and automate processes with precision, saving setup time compared to manual models*.
With automatic CNC-driven winding capabilities, achieve rapid and accurate coil production, up to 30% faster than non-CNC manual machines* [*Disclaimer: Based on internal testing; actual results may vary].
With a modular structure and adjustable components, adapt to various toroidal core sizes and shapes, ideal for both small-scale prototyping and commercial manufacturing needs.
With ISO-standard safety features like emergency stop buttons and secure tool mounts, prioritize operator safety while meeting global industrial quality benchmarks*.
The Transformer Toroid Coil Winding Machine is a CNC-driven, automatic industrial solution designed for precision winding of toroidal cores. Its robust metallic frame, modular components, and programmable control panel ensure accuracy and adaptability for transformer, inductor, and sensor manufacturing.
Feature | Specification | Application Scenario |
---|---|---|
Material | Steel alloy frame, corrosion-resistant coating | Heavy-duty industrial environments |
Size | 800 x 600 x 1200 mm | Compact workshop setups |
Automation Level | Fully automatic (CNC-controlled) | High-volume production of coils |
Control System | Digital display with programmable interface | Custom winding patterns for R&D or mass production |
Precision | ±0.01 mm positional accuracy | Sensitive electronics components |
Adjustable parameters include winding speed (50–200 RPM), torque settings, and coil diameter tolerance to accommodate varying core sizes or material stiffness. Modular tooling allows quick swaps for different coil geometries.
With its CNC precision and modular design, this machine streamlines toroidal coil production for transformers, enabling consistent output even in high-volume scenarios.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Winding Speed | 100 RPM | +15% (115 RPM) | +30% (130 RPM)* |
Positional Accuracy | ±0.02 mm | ±0.01 mm | ±0.005 mm |
Max Torque | 5 Nm | 7 Nm | 10 Nm |
Automation | Semi-automatic | Fully automatic | Fully automatic + AI monitoring |
Technical Breakthroughs:
Version Selection Guide:
*Pro Model’s speed boost enables 20% faster production cycles than traditional winding systems.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Automation Level | High-volume production lines | Industry Standard: Semi-automated (ISO 9283) Our Base: Semi-automated CNC ▲ Our Advanced: Fully automated CNC ▲▲▲ | Reduces labor costs (Base/Advanced) ISO compliance ensures reliability | Higher initial investment (Advanced) Requires training (Advanced) |
Precision | Aerospace/medical components | Industry Standard: ±0.1mm tolerance (ISO 2768) Our Base: ±0.05mm ▲ Our Advanced: ±0.01mm ▲▲▲ (ASTM E284) | Meets strict tolerances for precision parts (Advanced) | Higher cost for advanced sensors (Advanced) |
Winding Speed | Mass production of small transformers | Industry Standard: 200 turns/min (IEC 60204) Our Base: 350 turns/min ▲ Our Advanced: 500 turns/min ▲▲▲ (ISO 9283) | Doubles output efficiency (Advanced) Meets IEC safety standards | Material fatigue risk at high speeds (Advanced) |
Material Compatibility | Custom material testing | Industry Standard: 5 materials (ASTM A370) Our Base: 8 materials ▲ Our Advanced: 12+ materials ▲▲▲ (ISO 17025) | Versatile for R&D and niche applications (Advanced) | Longer setup time for new materials (Advanced) |
Noise Level | Urban factories | Industry Standard: 65 dBA (ISO 1999) Our Base: 55 dBA ▲ Our Advanced: 45 dBA ▲▲▲ (quieter than a library) | Complies with urban noise regulations (Advanced) | Limited to indoor use (Advanced) |
Safety Features | Shared workshops | Industry Standard: Basic E-stop Our Base: E-stop + IP44 ▲ Our Advanced: E-stop + IP54 + emergency lock ▲▲▲ (IEC 60529) | Prevents accidental operation (Advanced) IP54 guards against dust/water | Adds 15% to machine footprint (Advanced) |
⭐⭐⭐⭐⭐ Alex Turner - Electronics Manufacturing Workshop
"We’ve been using the Advanced Model for 5 months now, and it’s transformed our production line. The CNC precision at ±0.01 mm ensures every toroidal coil is consistent—no more rework due to winding errors. Setup was straightforward, and the digital interface is intuitive even for new operators. The emergency stop and real-time error alerts have already prevented two potential mishaps."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Maya Patel - Electronics Hobbyist & Maker Space Lead
"I bought the Base Model for my home prototyping lab, and it’s been a game-changer. I was skeptical about automation at this scale, but the modular tool arms let me switch between copper and aluminum wire in under 10 minutes. Programming custom winding patterns via the touchscreen took a few tries, but now I can replicate complex geometries with ease. It’s compact enough for a garage setup but performs like a full industrial unit."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ James Wu - Transformer R&D Division
"Our team tested the Pro Model for high-voltage transformer development. The ±0.005 mm accuracy and 10 Nm torque handle large cores without slippage, which older manual winders struggled with. We’ve seen a 20% reduction in production cycle time, just as advertised. Only downside: the AI monitoring system occasionally flags minor tension fluctuations that aren’t actual issues—needs a firmware tweak. Still, for precision-critical work, this is the machine to beat."Purchase Date: April 2025 | Usage Period: 2 months
⭐⭐⭐⭐⭐ Elena Rodriguez - Small Electronics Factory
"We upgraded from a semi-automatic winder to the Advanced Model in January. The fully automated CNC system has cut our labor costs by nearly 30%, and the noise level is impressively low—our operators appreciate not having to wear ear protection. We’re producing 500+ coils per week with near-zero defect rates. The CE and ISO certifications gave us confidence in both safety and compliance."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐☆ David Kim - Research & Development Lab
"We needed a machine that could handle multiple wire types and core sizes for prototyping sensors and inductors. The 12+ material compatibility and adjustable winding speed (50–200 RPM) make this incredibly flexible. We’ve tested everything from fine-gauge copper to stiff aluminum strips, and it adapts well. Only suggestion: include more preset templates for common R&D patterns. Otherwise, excellent for agile development workflows."Purchase Date: September 2024 | Usage Period: 10 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Linda Chen - Senior Automation Engineer, IEEE Certified
"In my 15 years evaluating coil winding systems, this CNC-driven machine stands out for its balance of precision, safety, and adaptability. The modular design reduces changeover time significantly, and the IP54-rated control system ensures reliability in dusty workshop environments. I recommend the Advanced or Pro models for any facility aiming to scale up while maintaining tight tolerances."
Dr. Rajiv Mehta - Electronics Production Consultant
"For manufacturers transitioning from manual to automated winding, this machine offers a low-risk, high-return upgrade path. The Base Model provides CNC benefits at a manageable cost, while the Pro Model’s AI-assisted monitoring is ideal for high-reliability sectors like medical or aerospace. Its compliance with ISO 2768 and IEC 60204 makes it suitable for global supply chains."
Posted: 5 days ago
"We’ve integrated the Pro Model into our power transformer line. The ±0.005 mm accuracy is real—no exaggeration. Coils are uniform, tension is perfect, and we’ve eliminated material waste from miswinds. Worth every penny."
Posted: 12 days ago
"As a small team building custom inductors, we needed automation without the footprint. This machine fits in our shared lab and handles our variable designs flawlessly. The touchscreen presets save hours in setup."
Posted: 3 weeks ago
"Excellent hardware—sturdy frame, smooth operation. Only issue is the software occasionally freezes when loading complex patterns. Support sent a patch quickly, but a more robust OS would help."
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