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  • Tundish Continuous Casting Monoblock Stopper
  • Tundish Continuous Casting Monoblock Stopper
  • Tundish Continuous Casting Monoblock Stopper
  • Tundish Continuous Casting Monoblock Stopper
  • Tundish Continuous Casting Monoblock Stopper
  • Tundish Continuous Casting Monoblock Stopper
Tundish Continuous Casting Monoblock Stopper

Tundish Continuous Casting Monoblock Stopper

$20.00-$300.00/ Piece|1000 Piece/Pieces(Min. Order)

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
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Tundish Continuous Casting Monoblock Stopper

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Flow Control in Continuous Casting: Designed to regulate the flow of molten metal in tundish systems during steelmaking, ensuring precise casting processes and minimizing material loss.
  • High-Temperature Resistance: Built with 15% Cr₂O₃ castable material, providing exceptional thermal stability and corrosion resistance in extreme industrial environments.

Key features

  • 1. Material Technology

    • With 15% chromium oxide (CRO) content in the castable material, achieve superior corrosion and thermal resistance compared to standard refractory castables*. This ensures prolonged durability in harsh industrial environments.

  • 2. Interactive Design

    • With monoblock construction, eliminate joint-related wear and reduce maintenance needs, ensuring uninterrupted operation in demanding environments*. The seamless design outperforms segmented stoppers prone to leakage or deformation.

  • 3. Performance Parameters

    • With high-temperature castable material, maintain structural integrity in extreme temperatures (common in continuous casting), outperforming conventional stoppers in thermal stability*. This guarantees consistent performance during prolonged casting cycles.

  • 4. Scenario Solutions

    • Designed for continuous casting processes, you can achieve seamless integration into steel production lines, minimizing downtime during high-volume operations*. The stopper’s robustness addresses the need for reliability in 24/7 industrial settings.

  • 5. Certification Standards

    • Complies with ISO refractory standards, ensuring safety and reliability in industrial applications*. This certification guarantees adherence to global quality benchmarks for high-temperature equipment.

Product details

Tundish Continuous Casting Monoblock Stopper

The Tundish Continuous Casting Monoblock Stopper is a critical component in steelmaking processes, designed to regulate molten steel flow during continuous casting. Crafted from high-performance castable material with 15% chromium oxide (Cr₂O₃) content, it ensures exceptional thermal stability and corrosion resistance in harsh industrial environments.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionCastable with 15% Cr₂O₃Prevents chemical erosion in molten steel environments
Thermal ResistanceUp to 1600°CWithstands extreme temperatures in tundish operations
Density2.8 g/cm³Ensures structural integrity under high-pressure casting
CertificationISO 9001:2015Meets global quality standards for metallurgical equipment

Customization guide

Adjustable parameters include Cr₂O₃ content (12–20%) to balance corrosion resistance and cost, and dimensional tolerances to fit specific tundish geometries. For high-impact applications, reinforce with alumina additives for enhanced wear resistance.

Get inspired

Optimize your casting process with a stopper engineered for precision. Whether you need extended service life in acidic environments or rapid thermal cycling resistance, our monoblock design adapts to your operational demands.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cr₂O₃ Content15%18% (+20% corrosion resistance)22% (+40% corrosion resistance)*
Thermal Shock Resistance100 cycles120 cycles150 cycles
Service Life1000 hours1300 hours1800 hours

Supplier's note

  1. Technical Breakthroughs:

    • Enhanced Cr₂O₃ Content: The Pro Model’s 22% Cr₂O₃ provides 40% better corrosion resistance than standard castables, ideal for high-sulfur steel environments.
    • Thermal Stability: Advanced Model’s 150°C higher operational threshold than competitors ensures reliability in superheated tundishes.
    • Modular Design: Interchangeable stopper rods reduce downtime by 30% during maintenance.

  2. Version Selection Guidance:

    • Base Model: Suitable for general steel mills with standard corrosion levels.
    • Advanced Model: Recommended for facilities handling medium-alloy steels requiring prolonged service life.
    • Pro Model: Optimal for high-acidic or high-temperature environments (e.g., stainless steel production), where extreme durability is critical.

With the Pro Model’s 22% Cr₂O₃ content, you can safely cast corrosive alloys like duplex stainless steel. Pair its thermal shock resistance with automated casting systems to minimize downtime and maximize productivity.

Frequently asked questions

  • Which Tundish Continuous Casting Monoblock Stopper is best suited for high-temperature steel plants?

  • How do I maintain the Tundish Stopper to prevent erosion during casting?

  • Castable vs. metallic stoppers: Why choose the Tundish Continuous Casting Monoblock Stopper?

  • Can the Tundish Stopper’s dimensions be customized for different tundish sizes?

  • Is the 15% CRO content in the stopper compliant with industry safety standards?

  • Which Tundish Stopper model handles frequent temperature fluctuations best?

  • How does the Tundish Stopper prevent leakage in continuous casting systems?

  • Can the Tundish Stopper be retrofitted into existing tundish systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-corrosion environments in steel mills15% Chromium Oxide (ASTM C31) ▲ vs Industry Standard (10%)Enhanced corrosion resistance prolongs service life (▲▲ vs base at 20% in Advanced)Higher material costs compared to standard composites
Thermal Shock ResistanceContinuous casting with rapid temperature changesWithstands 600°C ΔT (ISO 595) ▲▲ (Base: 550°C, Advanced: 650°C)Minimizes cracking during temperature fluctuations (▲▲ vs industry’s 500°C)Requires specialized manufacturing processes
Erosion ResistanceMolten steel flow areas500+ Abrasion Cycles (ASTM G76) ▲ vs Industry (300 cycles)Reduces wear from high-velocity metal flow (▲▲ vs base at 700 cycles in Advanced)May increase initial installation complexity
Structural IntegrityHigh-pressure casting operations65 MPa Compressive Strength (ASTM C109) ▲▲ (Base: 55 MPa)Supports heavier loads without deformation (▲▲ vs industry’s 50 MPa)Heavier weight may require reinforced mounting
Maintenance Requirements24/7 production facilities12-Month Service Life ▲ vs Industry (8 months)Lower downtime and replacement frequency (▲▲ vs base at 18 months in Advanced)Higher upfront investment for Advanced versions
Cost EfficiencyBudget-sensitive foundries15% Lower Lifecycle Cost ▲ vs Industry Standards (▲▲ at 25% in Advanced)Balances initial cost with long-term savings (▲▲ vs base at 20% in Advanced)Base model may have higher initial pricing than competitors

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