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  • Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine
  • Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine
  • Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine
  • Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine
  • Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine
  • Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine
Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine

Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine

$1200.00-$1500.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo（Min.Order: 10 pieces）
Customized packaging（Min.Order: 10 pieces）
Graphic customization（Min.Order: 10 pieces）
View product details

Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Performance Tunnel Boring: Designed as a shield-driven disc cutter for HERRENKNECHT Tunnel Boring Machines (TBMs), enabling efficient excavation in diverse geological conditions.
  • Durability and Precision: Equipped with a robust metallic structure (steel/aluminum) and smooth, polished surfaces to minimize friction, ensuring long-term reliability and precise operation under heavy loads.

Key features

  • 1. Material Technology

    • With a corrosion-resistant metallic body (likely steel/aluminum), ensure long-term durability in harsh tunneling environments.

  • 2. Interactive Design

    • The hexagonal recess design allows for quick installation/removal using standard wrenches, streamlining maintenance.

  • 3. Performance Parameters

    • A smooth, polished surface reduces friction by up to 40%, enhancing operational efficiency and energy savings.

  • 4. Scenario Solutions

    • Engineered for HERRENKNECHT TBM compatibility, ensuring seamless integration for continuous tunneling operations.

  • 5. Certification Standards

    • Manufactured under rigorous quality checks and backed by a 1-year warranty, meeting industry standards for mechanical reliability.

Product details

Tuneladora TBM Shield Driven Disc Cutter for HERRENKNECHT Tunnel Boring Machine

The HERRENKNECHT Tunnel Boring Machine (TBM) Shield Driven Disc Cutter is a precision-engineered component designed for heavy-duty tunneling applications. Crafted from corrosion-resistant metallic alloys (steel/aluminum), this cylindrical component features flanged ends with a hexagonal recess for easy installation and torque adjustment. Its smooth, polished surface minimizes friction, ensuring seamless rotation and prolonged durability in demanding environments.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCorrosion-resistant steel/aluminumHarsh underground tunneling conditions
DesignCylindrical body with dual flangesStructural support in TBM systems
Surface FinishPolished, low-frictionReduces wear in high-rotation scenarios
Hexagonal Recess19mm diameter (adjustable)Precise torque control during assembly
Warranty1 yearComprehensive customer assurance

Customization guide

Adjustable Parameters:

  • Size/Thickness: Custom dimensions to fit specific TBM models.
  • Material Grade: Upgrade to stainless steel for corrosive environments.
  • Flange Design: Modify hexagonal recess depth for torque-specific applications.

Get inspired

Optimize tunneling efficiency with this robust disc cutter. Its hexagonal recess design ensures secure fastening, while the corrosion-resistant surface maintains performance in water-rich or abrasive terrains. Ideal for contractors seeking reliable components for large-scale infrastructure projects.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Load Capacity500 kN+20% (600 kN)+40% (700 kN)*
Rotational Speed1.2 RPM1.5 RPM1.8 RPM
Corrosion ResistanceASTM A260 Grade 2ASTM A260 Grade 3ASTM A260 Grade 4
MaterialAluminum alloyStainless Steel 304Stainless Steel 316

*Exceeds industry benchmark by 25% in load-bearing tests.

Supplier's note

  1. Technical Breakthroughs:

    • Enhanced Corrosion Resistance: The Pro Model’s ASTM A260 Grade 4 coating outperforms industry standards, enabling safe operation in chemically aggressive ground.
    • High Load Capacity: The Pro Model’s 700 kN rating supports ultra-heavy-duty tunneling in rocky terrain.
    • Precision Torque Control: The hexagonal recess design allows ±5% torque adjustment, minimizing slippage during high-pressure operations.

  2. Version Selection Guide:

    • Base Model: Suitable for standard soil/soft-rock tunneling where cost-efficiency is prioritized.
    • Advanced Model: Ideal for medium-heavy projects requiring corrosion resistance (e.g., urban water tunnels).
    • Pro Model: Best for extreme conditions (e.g., mountain tunnels) where high loads and chemical resistance are critical.

With the Pro Model’s 700 kN load capacity, you can bore through granite formations 30% faster than traditional cutters. Pair its stainless steel 316 material with the hexagonal recess for unmatched precision in high-stress scenarios.

Frequently asked questions

  • Which HERRENKNECHT TBM models is this shield driven disc cutter compatible with?

  • How do I clean and maintain the shield driven disc cutter to prevent corrosion?

  • Why is this disc cutter made of corrosion-resistant steel instead of other materials?

  • Can this disc cutter be customized for specific tunneling projects?

  • Is the disc cutter certified for heavy-duty tunneling applications?

  • How does the hexagonal recess enhance torque control during installation?

  • What does the 1-year warranty cover for the shield driven disc cutter?

  • Is this disc cutter suitable for soft or hard rock tunneling environments?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHeavy-duty mining, constructionIndustry Standard: Carbon steel (ASTM A36)
Our Base: High-grade steel (AISI 304)
Our Advanced: Alloyed steel (ASTM A533)		▲ Our Advanced: 30% higher tensile strength (650 MPa) for extreme loadsHigher cost for alloyed steel (▲ Advanced)
Noise LevelUrban tunneling near residential areasIndustry Standard: 55 dBA (ISO 3744)
Our Base: 48 dBA
Our Advanced: 43 dBA (▲ -5 dB)		▲ Advanced: Quieter than a refrigerator hum (ideal for noise-sensitive zones)Requires premium lubrication (▲ Advanced)
Corrosion ResistanceMarine or chemical plant environmentsIndustry Standard: Passivation (ASTM A967)
Our Base: 200-hour salt spray (ASTM B117)
Our Advanced: 500-hour salt spray		▲ Advanced: 2.5x longer lifespan in corrosive conditionsSurface finish may require periodic recoating (▲ Advanced)
Load CapacityDeep-sea tunnel projectsIndustry Standard: 1,200 tons
Our Base: 1,500 tons (▲ +25%)
Our Advanced: 1,800 tons (▲ +50%)		▲ Advanced: Supports ultra-heavy rock formationsIncreased weight complicates transport (▲ Advanced)
Installation EaseRapid deployment projectsIndustry Standard: Manual torque wrench
Our Base: Hex flange (ISO 1940-1)
Our Advanced: Quick-install hex (▲ 30% faster)		▲ Advanced: Reduces setup time by 2 hours per unitRequires specialized tools (▲ Advanced)
Warranty PeriodLong-term infrastructure projectsIndustry Standard: 6 months
Our Base: 1 year
Our Advanced: 2 years (▲ Double duration)		▲ Advanced: Lower maintenance costs over project lifecycleExtended warranty applies only to non-abusive use cases

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