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  • Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys
  • Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys
  • Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys
  • Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys
Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys

Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys

$120.00-$1000.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

size（Min.Order: 1 pieces）
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Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Friction Stir Welding Expertise: The Tungsten Rhenium FSW Head is designed to perform precision friction stir welding on hard metals and nickel-based alloys, leveraging its tungsten-rhenium (WRe25) composition for exceptional thermal stability and wear resistance.
  • Multi-Material Compatibility: Engineered to weld exotic materials like titanium, copper, and high-strength alloys, ensuring seamless integration in demanding industrial applications.

Key features

  • 1. Advanced Material Technology

    • With a tungsten-rhenium alloy body (WRe25), achieve exceptional durability and heat resistance for welding hard metals and nickel-based alloys*. This corrosion-resistant material outperforms traditional steel tools in high-stress environments*.

  • 2. Precision-Engineered Design

    • With concentric grooves and a tapered cylindrical structure, ensure precise alignment and stability during friction stir welding*. The adjustable screw mechanism allows fine-tuning for optimal tool positioning, surpassing rigid designs in adaptability*.

  • 3. High-Performance Welding Capabilities

    • With a titanium-reinforced core and copper alloy components, deliver consistent weld quality at high rotational speeds*. Outperforms standard welding heads in maintaining structural integrity for hard metals*.

  • 4. Versatile Scenario Solutions

    • Designed for industrial and aerospace applications, this welding head accommodates both thick nickel-based alloys and brittle hard metals*. Ideal for continuous commercial use, offering 20% faster setup than conventional tools*.

  • 5. Aerospace-Grade Certification Standards

    • Constructed with materials meeting ISO 17637 and ASTM F1510 standards*, ensuring compliance with high-precision manufacturing requirements. Exceeds basic safety certifications for critical engineering projects*.

Product details

Rheniumet W-25Re HfC Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) Alien Shape for Copper and Titanium Alloys

The Tungsten Rhenium Friction Stir Welding Head (WRe25 FSW Head) is engineered for precision welding of hard metals and nickel-based alloys. Its robust design combines advanced materials and ergonomic features to ensure durability, thermal stability, and adaptability in demanding industrial applications.

Technical specifications

FeatureSpecificationBenefit
Material CompositionTungsten (W), Rhenium (Re25), Titanium, Copper AlloyEnhanced thermal conductivity and corrosion resistance
Dimensional Precision±0.01mm tolerance (machined to ISO 2768-M)Ensures seamless integration into automated systems
Temperature ResistanceUp to 2,500°C (WRe25 alloy)Withstands extreme heat in high-stress welding environments
Adjustable MountingThreaded interface with 4-position screw adjustmentCustomizable alignment for varied workpiece thicknesses
CertificationsCE, RoHS, ISO 9001:2015Meets global safety and quality standards

Customization guide

Adjustable mounting parameters (e.g., thread pitch, head diameter) can be tailored to meet specific torque requirements or material thicknesses. With a tungsten-rhenium alloy core, users can optimize thermal conductivity for specialized welding tasks.

Get inspired

Ideal for aerospace, automotive, and energy industries, this welding head delivers precision in joining hard metals like Inconel or titanium alloys. Its lightweight yet rugged design ensures reliability in automated production lines or field applications.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Temperature Resistance2,200°C2,400°C2,500°C (+13% vs Base)
Dimensional Precision±0.03mm±0.02mm±0.01mm (ISO 2768-M)
Weight2.5kg2.2kg1.8kg (20% lighter)
CertificationsCE, ISO 9001CE, RoHS, ISO 9001CE, RoHS, ASME

Supplier's note

  1. Three Technical Breakthroughs:

    • Material Innovation: The WRe25 alloy core (vs. traditional tungsten) enables 30% higher thermal stability at elevated temperatures.
    • Precision Engineering: ±0.01mm tolerance (Pro Model) ensures compatibility with automated robotic arms.
    • Customizable Mounting: Adjustable screw positions reduce downtime by 25% in multi-material workflows.

  2. Optimal Version Selection:

    • Base Model: Suitable for standard workshops welding <5mm thick materials (e.g., automotive components).
    • Advanced Model: Ideal for aerospace applications requiring ISO-certified precision (e.g., turbine blade welding).
    • Pro Model: Best for extreme environments (e.g., nuclear energy systems) needing 2,500°C resistance and lightweight portability.

With the Pro Model’s ASME certification and 20% lighter weight, you can achieve faster assembly cycles in high-temperature foundries. Pair its tungsten-rhenium alloy with automated systems to reduce defects by 40% compared to traditional TIG welding methods.

Frequently asked questions

  • Which tungsten rhenium FSW head model suits welding nickel-based alloys?

  • How to clean and maintain a tungsten rhenium FSW head after use?

  • Why choose tungsten rhenium over titanium for FSW heads?

  • Can the WRe25 FSW head be customized for specific welding parameters?

  • Is the WRe25 FSW head certified for aerospace applications?

  • What makes tungsten rhenium ideal for welding hard metals?

  • Does the WRe25 FSW head work with standard welding machines?

  • Which industries benefit most from tungsten rhenium FSW heads?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Traditional TIG HeadsThin metal sheets (≤2mm), aerospace partsTungsten electrode (120 W/m·K thermal conductivity, ASTM E122)Precise control for delicate work (e.g., electronics)Limited to low-temperature alloys (<1500°C)
Plasma Arc Welding (PAW)Thick metals (>10mm), shipbuilding2000°C plasma arc (ASTM E2029)Deep penetration (up to 50mm)High gas consumption (costly) and requires skilled operators
Standard FSW HeadsAluminum alloys, automotive parts150 W/m·K thermal conductivity (ISO 22007), max 400°CNo filler material (cost-effective)Cannot handle high-temperature alloys (e.g., nickel-based)
Our Base FSW HeadHard metals, nickel-based alloysTungsten-rhenium alloy (180 W/m·K ▲, ASTM E122), 2000°C toleranceHandles extreme temperatures (▲ vs Standard FSW)Heavier (15kg vs 10kg Standard FSW)
Our Advanced FSW HeadExtreme high-temperature applicationsCopper-enhanced cooling (200 W/m·K ▲▲, IEC 60751), 2500°C (ASTM E1321)Lightweight (12kg ▲) + faster cooling (5°C/s ▲▲)Higher upfront cost (30% premium)
Laser Welding HeadsPrecision micro-welding (electronics)5000°C laser beam (IEC 60825), 0.1mm spot diameterMinimal distortion (ideal for sensitive components)Limited to thin materials and high equipment costs

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